真空(kong)化成(cheng)柜采用(yong)(yong)304不銹(xiu)(xiu)(xiu)鋼打造密(mi)(mi)封腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)，具備(bei)(bei)(bei)優(you)異(yi)的(de)耐電(dian)解液腐蝕(shi)(shi)性(xing)能(neng)，專為磷(lin)酸鐵鋰電(dian)池(chi)化成(cheng)設(she)計，可(ke)(ke)(ke)將設(she)備(bei)(bei)(bei)使用(yong)(yong)壽(shou)命延長至8年以上(shang)(shang)(shang)，較采用(yong)(yong)普通(tong)(tong)(tong)碳鋼腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)的(de)設(she)備(bei)(bei)(bei)（壽(shou)命3-5年）提(ti)升60%以上(shang)(shang)(shang)。磷(lin)酸鐵鋰電(dian)池(chi)化成(cheng)過程中(zhong)，電(dian)解液（主要成(cheng)分為LiPF?、碳酸酯類(lei)溶劑）會揮發(fa)產生(sheng)腐蝕(shi)(shi)性(xing)氣體(ti)(ti)(ti)(ti)，普通(tong)(tong)(tong)碳鋼腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)長期接觸(chu)此(ci)類(lei)氣體(ti)(ti)(ti)(ti)易(yi)發(fa)生(sheng)氧化腐蝕(shi)(shi)，導致(zhi)腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)密(mi)(mi)封性(xing)能(neng)下降（通(tong)(tong)(tong)常(chang)2-3年后(hou)真空(kong)度(du)偏差(cha)會超(chao)過0.005MPa），進而影響化成(cheng)質(zhi)量。304不銹(xiu)(xiu)(xiu)鋼含鉻18%、鎳8%，可(ke)(ke)(ke)在(zai)表面形成(cheng)致(zhi)密(mi)(mi)的(de)氧化鉻保護膜，有效抵抗電(dian)解液腐蝕(shi)(shi)，即使長期使用(yong)(yong)（8年以上(shang)(shang)(shang)），腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)密(mi)(mi)封性(xing)能(neng)仍能(neng)保持初始狀(zhuang)態（真空(kong)度(du)偏差(cha)＜0.002MPa）。同時(shi)，304不銹(xiu)(xiu)(xiu)鋼腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)還(huan)具備(bei)(bei)(bei)耐高(gao)溫（可(ke)(ke)(ke)承受120℃以上(shang)(shang)(shang)溫度(du)）、易(yi)清潔的(de)特(te)點，適配磷(lin)酸鐵鋰電(dian)池(chi)化成(cheng)時(shi)的(de)高(gao)溫需(xu)(xu)求(qiu)（通(tong)(tong)(tong)常(chang)為60-80℃），且(qie)清潔時(shi)只(zhi)需(xu)(xu)用(yong)(yong)溶劑擦拭即可(ke)(ke)(ke)，無需(xu)(xu)頻繁更(geng)換腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)部件。從長期成(cheng)本(ben)(ben)(ben)(ben)來看，普通(tong)(tong)(tong)碳鋼腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)設(she)備(bei)(bei)(bei)8年需(xu)(xu)更(geng)換2次腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)（單(dan)次更(geng)換成(cheng)本(ben)(ben)(ben)(ben)約(yue)2萬(wan)元），而304不銹(xiu)(xiu)(xiu)鋼腔(qiang)(qiang)(qiang)(qiang)體(ti)(ti)(ti)(ti)設(she)備(bei)(bei)(bei)8年無需(xu)(xu)更(geng)換，只(zhi)需(xu)(xu)日(ri)常(chang)維護（每(mei)年維護成(cheng)本(ben)(ben)(ben)(ben)約(yue)500元），累(lei)計節省成(cheng)本(ben)(ben)(ben)(ben)3.6萬(wan)元，為企業(ye)降低(di)長期運(yun)維負擔。確認設(she)備(bei)(bei)(bei)外殼(ke)接地可(ke)(ke)(ke)靠（接地電(dian)阻≤4Ω），電(dian)纜線無破損(sun)、裸露(lu)，插頭插座接觸(chu)良好。深圳(zhen)臥式高(gao)溫壓力化成(cheng)柜供應商

熱壓化(hua)成柜是鋰電(dian)池(chi)生產中集熱壓成型與化(hua)成工藝于(yu)一體的設備

2.完(wan)成(cheng)電(dian)(dian)(dian)池化(hua)(hua)成(cheng)，電(dian)(dian)(dian)化(hua)(hua)學性(xing)能(neng)(neng)初(chu)次充(chong)(chong)(chong)放(fang)(fang)電(dian)(dian)(dian)：化(hua)(hua)成(cheng)是電(dian)(dian)(dian)池的(de)(de) “初(chu)次充(chong)(chong)(chong)電(dian)(dian)(dian)” 過(guo)程，通過(guo)熱壓化(hua)(hua)成(cheng)柜(ju)的(de)(de)充(chong)(chong)(chong)放(fang)(fang)電(dian)(dian)(dian)系統（精確管控電(dian)(dian)(dian)流(liu)、電(dian)(dian)(dian)壓、時(shi)間），使電(dian)(dian)(dian)池內部發生化(hua)(hua)學反(fan)應（如(ru)鋰(li)離子嵌入(ru)電(dian)(dian)(dian)極材料），形成(cheng)穩定(ding)的(de)(de)固(gu)體電(dian)(dian)(dian)解(jie)質界(jie)面(mian)膜（SEI 膜）。SEI 膜是保(bao)護電(dian)(dian)(dian)池循環壽命、**性(xing)的(de)(de)關鍵結(jie)構，熱壓環境可(ke)(ke)促進 SEI 膜均勻生成(cheng)，減少枝(zhi)晶生長的(de)(de)可(ke)(ke)能(neng)(neng)。參數(shu)調控：設備能(neng)(neng)根據不同電(dian)(dian)(dian)池類(lei)型（如(ru)三元鋰(li)電(dian)(dian)(dian)池、磷(lin)酸鐵(tie)鋰(li)電(dian)(dian)(dian)池）或工藝需求，動(dong)態調節充(chong)(chong)(chong)放(fang)(fang)電(dian)(dian)(dian)參數(shu)（如(ru)恒流(liu)、恒壓階(jie)段的(de)(de)切(qie)換(huan)），同時(shi)結(jie)合溫度、壓力的(de)(de)協同管控，確保(bao)化(hua)(hua)成(cheng)反(fan)應充(chong)(chong)(chong)分(fen)且穩定(ding)，避免局部過(guo)充(chong)(chong)(chong)、過(guo)熱導致的(de)(de)性(xing)能(neng)(neng)衰減。

3. 提升電(dian)(dian)池一(yi)致性(xing)，確保(bao)批量生(sheng)產質量多工(gong)(gong)位(wei)同步：熱壓(ya)(ya)化(hua)成柜通常具(ju)備多個(ge)單獨(du)工(gong)(gong)位(wei)，每(mei)個(ge)工(gong)(gong)位(wei)的溫度、壓(ya)(ya)力(li)(li)、充放電(dian)(dian)參數(shu)可統一(yi)調(diao)控(kong)，確保(bao)同一(yi)批次電(dian)(dian)池在相同條件下完(wan)成處理(li)，減少(shao)個(ge)體差異(yi)。實時(shi)監測與(yu)反饋：設備集成的傳感器（壓(ya)(ya)力(li)(li)、溫度、電(dian)(dian)壓(ya)(ya)、電(dian)(dian)流等(deng)）可實時(shi)采集數(shu)據，若某一(yi)參數(shu)偏離(li)設定值，系(xi)統會自動調(diao)整（如(ru)補壓(ya)(ya)、調(diao)溫、斷電(dian)(dian)保(bao)護），避免不合格(ge)電(dian)(dian)池流入后續工(gong)(gong)序(xu)。 深圳鋰電(dian)(dian)池熱壓(ya)(ya)化(hua)成柜制造商鋰離(li)子(zi)電(dian)(dian)池生(sheng)產：用于方形、軟包、圓柱等(deng)不同類型(xing)鋰離(li)子(zi)電(dian)(dian)池的熱壓(ya)(ya)成型(xing)與(yu)化(hua)成工(gong)(gong)藝。

電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)分容(rong)化(hua)成柜(ju)具備強大的(de)(de)(de)程序控(kong)制能力，支持64個(ge)工(gong)(gong)步(bu)(bu)的(de)(de)(de)自定(ding)義設置。操(cao)作(zuo)(zuo)人員可根(gen)據不(bu)同(tong)類型電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)(de)(de)測試(shi)標(biao)準(zhun)(zhun)，在設備控(kong)制系統中依次設定(ding)每個(ge)工(gong)(gong)步(bu)(bu)的(de)(de)(de)充(chong)放(fang)電(dian)(dian)(dian)(dian)模式(shi)、電(dian)(dian)(dian)(dian)流(liu)(liu)大小、電(dian)(dian)(dian)(dian)壓范圍、持續時間等參數，形成完整的(de)(de)(de)測試(shi)流(liu)(liu)程。設定(ding)完成后，設備能自動按照工(gong)(gong)步(bu)(bu)順序執行(xing)測試(shi)過程，無需人工(gong)(gong)干預(yu)。這種自動化(hua)執行(xing)模式(shi)不(bu)僅簡(jian)化(hua)了(le)操(cao)作(zuo)(zuo)流(liu)(liu)程，降低了(le)人工(gong)(gong)操(cao)作(zuo)(zuo)誤差，更重要的(de)(de)(de)是保(bao)證(zheng)了(le)所有(you)(you)(you)電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)都在相同(tong)的(de)(de)(de)測試(shi)條(tiao)件下進行(xing)評估，實(shi)現(xian)了(le)測試(shi)流(liu)(liu)程的(de)(de)(de)標(biao)準(zhun)(zhun)化(hua)。標(biao)準(zhun)(zhun)化(hua)的(de)(de)(de)測試(shi)過程是確保(bao)電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)性能評估結果(guo)具有(you)(you)(you)可比性的(de)(de)(de)關(guan)鍵，為電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)質量管控(kong)提供了(le)有(you)(you)(you)力支撐。

夾具化成(cheng)柜的(de)結構設計(ji)圍繞 “精細(xi)控溫、穩(wen)定施壓(ya)、適(shi)配多樣” 三(san)大目標，各組件分工明確：

柜體(ti)：工(gong)藝環境的 “穩定容(rong)器(qi)”材質選擇：金屬(shu)材質（如不銹(xiu)鋼）不僅保證(zheng)結構(gou)強度，還能通(tong)過密封設計減少熱量流(liu)失、隔絕外部粉(fen)塵 / 濕氣，避(bi)免(mian)影響(xiang)電池化學性(xing)能。保溫性(xing)能：高(gao)溫是(shi)熱壓和(he)化成的基礎條件（部分(fen)工(gong)藝需 80-120℃），柜體(ti)的保溫設計可(ke)降低能耗，同時維持內部溫度均勻性(xing)（避(bi)免(mian)局部溫差(cha)導致電池性(xing)能差(cha)異）。

夾具(ju)系(xi)統(tong)：電(dian)池的 “位置與(yu)(yu)施壓”結(jie)構細節：放(fang)置板（正(zheng)極(ji)夾具(ju)）與(yu)(yu)壓板（負(fu)極(ji)夾具(ju)）對(dui)應(ying)設(she)計，確保電(dian)池正(zheng)負(fu)極(ji)精(jing)細對(dui)位，避免短路或接觸不良；傳動(dong)結(jie)構（電(dian)機(ji) + 轉軸 + 凸輪）通過機(ji)械傳動(dong)實現壓板升(sheng)降，相比液壓傳動(dong)更易管控(kong)壓力精(jing)度（適合小(xiao)尺寸(cun)、薄型電(dian)池，如(ru)軟包電(dian)池）。

作用(yong)：夾持固定：防止電池在加熱 / 化成過(guo)程(cheng)(cheng)中(zhong)移位(wei)，保證電極(ji)對(dui)齊；壓(ya)力調(diao)(diao)節(jie)：通(tong)過(guo)掌控壓(ya)板行(xing)程(cheng)(cheng)調(diao)(diao)整(zheng)壓(ya)力（如 0.1-1MPa），適(shi)配(pei)(pei)不同厚(hou)度的(de)電池（如手機(ji)電池 vs 儲能電池）；兼容多樣(yang)性：無需更換夾具，通(tong)過(guo)參數調(diao)(diao)整(zheng)即可適(shi)配(pei)(pei)不同規(gui)格，提升生(sheng)產靈(ling)活性。 針對(dui)一些特殊的(de)應用(yong)場景，如野外(wai)作業、移動電源生(sheng)產等，化成柜(ju)將向(xiang)小型化、便攜化方向(xiang)發展。

藍牙(ya)電(dian)池熱壓化(hua)成(cheng)柜支持與MES（制造執行(xing)系(xi)統(tong)(tong)）無(wu)線(xian)(xian)(xian)對(dui)(dui)接，通過藍牙(ya)加(jia)密(mi)(mi)傳(chuan)輸(shu)（采用(yong)AES-128加(jia)密(mi)(mi)算(suan)(suan)法）生(sheng)(sheng)產數(shu)(shu)(shu)據(ju)(ju)，既能(neng)減少(shao)智能(neng)化(hua)車(che)間(jian)的布(bu)線(xian)(xian)(xian)成(cheng)本(ben)，又(you)能(neng)降(jiang)(jiang)低信息泄露(lu)風(feng)險(xian)，為(wei)(wei)鋰電(dian)池生(sheng)(sheng)產的數(shu)(shu)(shu)字化(hua)管(guan)理提(ti)供**保障。在鋰電(dian)池智能(neng)化(hua)生(sheng)(sheng)產中，MES系(xi)統(tong)(tong)需(xu)實時(shi)采集設(she)(she)(she)(she)備(bei)運(yun)行(xing)數(shu)(shu)(shu)據(ju)(ju)（如化(hua)成(cheng)參數(shu)(shu)(shu)、生(sheng)(sheng)產數(shu)(shu)(shu)量、合格(ge)率(lv)），用(yong)于生(sheng)(sheng)產調度、質量追溯(su)與工(gong)藝優化(hua)。傳(chuan)統(tong)(tong)設(she)(she)(she)(she)備(bei)采用(yong)有(you)線(xian)(xian)(xian)對(dui)(dui)接MES，需(xu)鋪設(she)(she)(she)(she)用(yong)網線(xian)(xian)(xian)或(huo)工(gong)業總線(xian)(xian)(xian)，前期布(bu)線(xian)(xian)(xian)成(cheng)本(ben)高（每(mei)臺設(she)(she)(she)(she)備(bei)布(bu)線(xian)(xian)(xian)成(cheng)本(ben)約1000元），且(qie)后期車(che)間(jian)改(gai)造時(shi)需(xu)重新(xin)布(bu)線(xian)(xian)(xian)，靈活性差(cha)。該設(she)(she)(she)(she)備(bei)通過藍牙(ya)4.2協議與MES系(xi)統(tong)(tong)無(wu)線(xian)(xian)(xian)對(dui)(dui)接，數(shu)(shu)(shu)據(ju)(ju)傳(chuan)輸(shu)速(su)率(lv)可達2Mbps，滿足實時(shi)傳(chuan)輸(shu)需(xu)求(qiu)，且(qie)無(wu)需(xu)布(bu)線(xian)(xian)(xian)，單(dan)車(che)間(jian)（按100臺設(she)(she)(she)(she)備(bei)計算(suan)(suan)）可節省布(bu)線(xian)(xian)(xian)成(cheng)本(ben)10萬元以上(shang)。同時(shi)，為(wei)(wei)保障生(sheng)(sheng)產數(shu)(shu)(shu)據(ju)(ju)**（如化(hua)成(cheng)工(gong)藝配(pei)方、客戶訂單(dan)信息），設(she)(she)(she)(she)備(bei)采用(yong)AES-128加(jia)密(mi)(mi)算(suan)(suan)法對(dui)(dui)傳(chuan)輸(shu)數(shu)(shu)(shu)據(ju)(ju)進行(xing)加(jia)密(mi)(mi)，該算(suan)(suan)法是國際(ji)公認的**加(jia)密(mi)(mi)標準(zhun)，可有(you)效防止數(shu)(shu)(shu)據(ju)(ju)被**取(qu)或(huo)篡改(gai)。對(dui)(dui)比傳(chuan)統(tong)(tong)有(you)線(xian)(xian)(xian)傳(chuan)輸(shu)（無(wu)加(jia)密(mi)(mi)或(huo)基礎(chu)加(jia)密(mi)(mi)），信息泄露(lu)風(feng)險(xian)降(jiang)(jiang)低90%以上(shang)，尤其適配(pei)新(xin)能(neng)源汽(qi)車(che)動力電(dian)池、消費類(lei)鋰電(dian)池等對(dui)(dui)數(shu)(shu)(shu)據(ju)(ju)**要求(qiu)嚴苛的行(xing)業，幫助企業符合ISO27001信息**管(guan)理體系(xi)標準(zhun)。適用(yong)于不同規(gui)格(ge)的電(dian)池。深圳高溫夾具化(hua)成(cheng)柜檢測

熱壓化(hua)成柜具有高(gao)度(du)靈活性(xing)可覆蓋主流的鋰離子(zi)電池類(lei)型和常見規格(ge)。深圳(zhen)臥式(shi)高(gao)溫壓力化(hua)成柜供應商(shang)

熱壓化成柜子的(de)(de)應用場景與優勢適用場景：主(zhu)要(yao)用于鋰電池電芯(xin)（尤(you)其是(shi)軟包(bao)電芯(xin)、方形硬殼電芯(xin)）的(de)(de)化成階段，是(shi)從(cong)裸電芯(xin)到(dao)成品(pin)電芯(xin)的(de)(de)關鍵工序設備。

優勢：提(ti)升電芯性(xing)(xing)能：通過“熱+壓”協同作用，促進電解液(ye)均勻浸潤，減少電芯內部缺陷，提(ti)升容量(liang)一致性(xing)(xing)和循環(huan)壽命。工藝(yi)可控(kong)性(xing)(xing)強：多參數(shu)調控(kong)，支持定制化工藝(yi)曲線(xian)，適配(pei)不同材料體系(xi)（如高(gao)鎳(nie)三元、磷酸錳鐵鋰(li)）的(de)電芯需求。

自動化(hua)與(yu)規模化(hua)：多(duo)通(tong)道設(she)(she)(she)計可同時處理多(duo)節(jie)(jie)電(dian)(dian)芯(xin)(xin)，結合數據追溯功能(neng)(neng)，滿足批量(liang)生(sheng)產(chan)(chan)的質(zhi)量(liang)管控(kong)需求。與(yu)普通(tong)化(hua)成(cheng)設(she)(she)(she)備(bei)的區別普通(tong)化(hua)成(cheng)設(she)(she)(she)備(bei)側重(zhong)充放電(dian)(dian)參數操(cao)(cao)控(kong)，而熱壓(ya)化(hua)成(cheng)柜子(zi)的差異在于集成(cheng)了壓(ya)力(li)操(cao)(cao)控(kong)和溫度協(xie)同調節(jie)(jie)，更適合對結構穩定性要求高的電(dian)(dian)芯(xin)(xin)（如(ru)軟包電(dian)(dian)芯(xin)(xin)，需通(tong)過壓(ya)力(li)遏制鼓包），是鋰(li)電(dian)(dian)池(chi)(chi)生(sheng)產(chan)(chan)中(zhong)(zhong)提升電(dian)(dian)芯(xin)(xin)品質(zhi)的關鍵設(she)(she)(she)備(bei)。總之，熱壓(ya)化(hua)成(cheng)柜子(zi)通(tong)過“熱-壓(ya)-電(dian)(dian)”多(duo)場協(xie)同操(cao)(cao)控(kong)，為鋰(li)電(dian)(dian)池(chi)(chi)化(hua)成(cheng)工藝提供(gong)了標準化(hua)、高精(jing)度的解(jie)決方案(an)，直接(jie)影響電(dian)(dian)芯(xin)(xin)的性能(neng)(neng)和生(sheng)產(chan)(chan)良率，是鋰(li)電(dian)(dian)池(chi)(chi)智能(neng)(neng)制造中(zhong)(zhong)的重(zhong)要設(she)(she)(she)備(bei)之一。 深圳(zhen)臥(wo)式(shi)高溫壓(ya)力(li)化(hua)成(cheng)柜供(gong)應(ying)商