熱(re)壓(ya)(ya)化(hua)(hua)成(cheng)柜采用臥(wo)式熱(re)壓(ya)(ya)模式設計，這種布局(ju)有利(li)于(yu)電(dian)(dian)芯(xin)的(de)(de)平穩放置與壓(ya)(ya)力(li)(li)的(de)(de)均(jun)勻(yun)施加(jia)。其關鍵(jian)加(jia)壓(ya)(ya)部(bu)件夾具(ju)配備伺服絲(si)(si)桿(gan)(gan)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)系統，伺服電(dian)(dian)機提供動(dong)(dong)(dong)力(li)(li)，絲(si)(si)桿(gan)(gan)將旋(xuan)轉運(yun)動(dong)(dong)(dong)轉化(hua)(hua)為(wei)直線加(jia)壓(ya)(ya)運(yun)動(dong)(dong)(dong)。相較(jiao)于(yu)傳(chuan)(chuan)(chuan)統的(de)(de)液壓(ya)(ya)或氣動(dong)(dong)(dong)加(jia)壓(ya)(ya)方式，伺服絲(si)(si)桿(gan)(gan)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)具(ju)有更高的(de)(de)控(kong)制精度(du)和(he)穩定性，能確(que)保壓(ya)(ya)力(li)(li)按照(zhao)設定參數平穩施加(jia)。在實(shi)際工作(zuo)中，該系統可(ke)實(shi)現壓(ya)(ya)力(li)(li)傳(chuan)(chuan)(chuan)導的(de)(de)均(jun)勻(yun)性，壓(ya)(ya)力(li)(li)誤(wu)差控(kong)制在≤10kgf的(de)(de)范(fan)圍內(nei)。這種高精度(du)的(de)(de)壓(ya)(ya)力(li)(li)控(kong)制對聚合物電(dian)(dian)芯(xin)尤為(wei)重要，可(ke)避免局(ju)部(bu)壓(ya)(ya)力(li)(li)過大導致的(de)(de)電(dian)(dian)芯(xin)變形(xing)或壓(ya)(ya)力(li)(li)不足造成(cheng)的(de)(de)界面接觸不良，確(que)保電(dian)(dian)芯(xin)在較(jiao)優壓(ya)(ya)力(li)(li)條件下完成(cheng)化(hua)(hua)成(cheng)過程(cheng)(cheng)。自(zi)(zi)動(dong)(dong)(dong)化(hua)(hua)程(cheng)(cheng)度(du)：較(jiao)高的(de)(de)自(zi)(zi)動(dong)(dong)(dong)化(hua)(hua)程(cheng)(cheng)度(du)可(ke)以減少人工操作(zuo)，提高工作(zuo)效率(lv)和(he)生產**性。深(shen)圳高溫壓(ya)(ya)力(li)(li)化(hua)(hua)成(cheng)柜校準(zhun)

鋰電池熱(re)壓(ya)化成柜(ju)的性能(neng)優勢主(zhu)要體(ti)現(xian)

時(shi)間(jian)節省30%-50%：通過集成(cheng)熱(re)壓(ya)工藝(yi)與動態化成(cheng)策略(lve)（如(ru)多階段(duan)電(dian)流調控），縮(suo)短(duan)SEI膜形成(cheng)時(shi)間(jian)。例如(ru)，傳統常壓(ya)化成(cheng)需12-24小時(shi)，熱(re)壓(ya)化成(cheng)可(ke)壓(ya)縮(suo)至(zhi)6-10小時(shi)。

SEI膜(mo)質量(liang)(liang)提升(sheng)：精細控溫（±1℃）與(yu)壓力(li)（0.5-10MPa可調）使(shi)SEI膜(mo)厚度均勻性(xing)提高40%，界面阻抗降低15%-20%，直接提升(sheng)：能量(liang)(liang)密度：負(fu)極(ji)首效提高1-3%，全電池能量(liang)(liang)密度增(zeng)加2-5%。循(xun)(xun)環壽(shou)命：NCM811體系循(xun)(xun)環500次容(rong)量(liang)(liang)保持率從80%提升(sheng)至(zhi)85%+。

參數掌(zhang)控(kong)精度：電壓掌(zhang)控(kong)±5mV，電流精度±0.1%FS。溫(wen)度均勻性≤±2℃（傳統設備(bei)±5℃）。

深(shen)圳(zhen)熱壓化成柜(ju)(ju)價(jia)格發(fa)現電池鼓包、漏液或冒煙，立即觸發(fa)急(ji)停按鈕，開啟柜(ju)(ju)內(nei)排(pai)風(feng)系統，使用（如氮氣(qi)）滅火，禁止直接用水撲救。

熱(re)壓化成柜是鋰(li)電池生(sheng)產(chan)中兼具熱(re)壓成型(xing)與化成功能的設(she)備應(ying)用場景

動力(li)鋰電(dian)池：新能源(yuan)汽車用電(dian)池對**性(xing)、循(xun)(xun)環(huan)(huan)壽命要求極高，熱壓(ya)化成柜通過(guo)穩定SEI膜和(he)降低(di)內阻，直接影響(xiang)車輛續航和(he)電(dian)池壽命；儲能鋰電(dian)池：大容量儲能電(dian)池需長期充放電(dian)循(xun)(xun)環(huan)(huan)，設備的壓(ya)力(li)管控可減少電(dian)池膨脹(zhang)，延(yan)長循(xun)(xun)環(huan)(huan)次數；

消費電子(zi)電池(chi)：如智能(neng)手機、筆記本電腦電池(chi)，對體積能(neng)量密度(du)敏(min)感，熱壓能(neng)優(you)化內部空(kong)間利用率(lv)，提(ti)升電池(chi)容量。簡言之，熱壓化成柜是(shi)鋰電池(chi)從“物理組裝(zhuang)”到“電化學(xue)激(ji)發”的(de)(de)關鍵轉折點，其性能(neng)直接決定了(le)電池(chi)的(de)(de)指標，是(shi)鋰電池(chi)智能(neng)制造中(zhong)不可或缺的(de)(de)關鍵設備。

鋰電(dian)(dian)(dian)(dian)池熱壓(ya)(ya)化(hua)(hua)成柜采(cai)用陶瓷(ci)加熱片(pian)與壓(ya)(ya)力(li)(li)(li)(li)(li)系統聯(lian)動(dong)控制(zhi)，可(ke)動(dong)態(tai)調(diao)節化(hua)(hua)成過(guo)程中的溫(wen)度(du)與壓(ya)(ya)力(li)(li)(li)(li)(li)，完(wan)美滿足方(fang)(fang)(fang)形(xing)鋰電(dian)(dian)(dian)(dian)池的極(ji)片(pian)貼合(he)與性(xing)(xing)(xing)能(neng)(neng)(neng)激發(fa)(fa)需求，為(wei)方(fang)(fang)(fang)形(xing)電(dian)(dian)(dian)(dian)池的高質量生產(chan)提供技術支(zhi)撐。方(fang)(fang)(fang)形(xing)鋰電(dian)(dian)(dian)(dian)池（如(ru)磷酸鐵鋰方(fang)(fang)(fang)形(xing)電(dian)(dian)(dian)(dian)芯(xin)、三元方(fang)(fang)(fang)形(xing)電(dian)(dian)(dian)(dian)芯(xin)）因(yin)外殼為(wei)金屬材(cai)質，極(ji)片(pian)貼合(he)度(du)對電(dian)(dian)(dian)(dian)池性(xing)(xing)(xing)能(neng)(neng)(neng)影響明顯(xian)——若貼合(he)不緊密，會導致電(dian)(dian)(dian)(dian)芯(xin)內阻升(sheng)高、充(chong)放電(dian)(dian)(dian)(dian)效(xiao)率下(xia)降；而性(xing)(xing)(xing)能(neng)(neng)(neng)激發(fa)(fa)則需精細控制(zhi)溫(wen)壓(ya)(ya)曲線，確保(bao)電(dian)(dian)(dian)(dian)極(ji)材(cai)料充(chong)分參與電(dian)(dian)(dian)(dian)化(hua)(hua)學反應。該設(she)(she)備(bei)的陶瓷(ci)加熱片(pian)具備(bei)加熱均勻(yun)（溫(wen)度(du)偏差(cha)＜±1℃）、升(sheng)溫(wen)速度(du)快（從室(shi)溫(wen)升(sheng)至60℃只需5分鐘(zhong)）的特點，配合(he)壓(ya)(ya)力(li)(li)(li)(li)(li)傳感(gan)器實時(shi)(shi)采(cai)集壓(ya)(ya)頭(tou)壓(ya)(ya)力(li)(li)(li)(li)(li)，形(xing)成“溫(wen)度(du)-壓(ya)(ya)力(li)(li)(li)(li)(li)”聯(lian)動(dong)控制(zhi)邏輯(ji)：當溫(wen)度(du)達到設(she)(she)定(ding)值(zhi)（如(ru)55℃）時(shi)(shi)，壓(ya)(ya)力(li)(li)(li)(li)(li)系統自動(dong)升(sheng)至目標壓(ya)(ya)力(li)(li)(li)(li)(li)（如(ru)0.4MPa）；若溫(wen)度(du)波動(dong)超過(guo)±0.5℃，壓(ya)(ya)力(li)(li)(li)(li)(li)同(tong)步微(wei)調(diao)（如(ru)溫(wen)度(du)升(sheng)高0.3℃，壓(ya)(ya)力(li)(li)(li)(li)(li)降低0.05MPa），確保(bao)極(ji)片(pian)在(zai)穩定(ding)的溫(wen)壓(ya)(ya)環境下(xia)貼合(he)。同(tong)時(shi)(shi)，設(she)(she)備(bei)可(ke)根據方(fang)(fang)(fang)形(xing)鋰電(dian)(dian)(dian)(dian)池的規格（如(ru)長(chang)(chang)度(du)100-200mm、寬(kuan)度(du)50-100mm）定(ding)制(zhi)壓(ya)(ya)頭(tou)尺(chi)寸，避(bi)免(mian)局部(bu)壓(ya)(ya)力(li)(li)(li)(li)(li)不均。經該設(she)(she)備(bei)化(hua)(hua)成的方(fang)(fang)(fang)形(xing)鋰電(dian)(dian)(dian)(dian)池，極(ji)片(pian)貼合(he)度(du)達標率達99%，充(chong)放電(dian)(dian)(dian)(dian)效(xiao)率從傳統設(she)(she)備(bei)的88%提升(sheng)至92%以上，有效(xiao)激發(fa)(fa)電(dian)(dian)(dian)(dian)池性(xing)(xing)(xing)能(neng)(neng)(neng)，延長(chang)(chang)循(xun)環壽命。具有精細的溫(wen)度(du)和壓(ya)(ya)力(li)(li)(li)(li)(li)能(neng)(neng)(neng)力(li)(li)(li)(li)(li)，確保(bao)電(dian)(dian)(dian)(dian)池化(hua)(hua)成效(xiao)果的一致性(xing)(xing)(xing)。

熱(re)壓(ya)化成(cheng)柜通過(guo)獨特的(de)(de)熱(re)壓(ya)與冷壓(ya)協同(tong)工藝，對(dui)電(dian)(dian)芯的(de)(de)SEI膜(mo)(mo)形成(cheng)過(guo)程(cheng)產生積(ji)極(ji)(ji)影響(xiang)。SEI膜(mo)(mo)是電(dian)(dian)池(chi)(chi)充放(fang)電(dian)(dian)過(guo)程(cheng)中(zhong)在(zai)電(dian)(dian)極(ji)(ji)表(biao)面(mian)(mian)形成(cheng)的(de)(de)固態(tai)電(dian)(dian)解(jie)質(zhi)界面(mian)(mian)膜(mo)(mo)，其質(zhi)量直接(jie)影響(xiang)電(dian)(dian)池(chi)(chi)的(de)(de)循環壽(shou)命與**性(xing)。熱(re)壓(ya)階(jie)段(duan)，在(zai)高溫與壓(ya)力(li)作(zuo)用下，電(dian)(dian)解(jie)液中(zhong)的(de)(de)溶劑分子(zi)在(zai)電(dian)(dian)極(ji)(ji)表(biao)面(mian)(mian)發生分解(jie)反應(ying)，初步形成(cheng)SEI膜(mo)(mo)；隨(sui)后的(de)(de)冷壓(ya)階(jie)段(duan)，溫度逐漸降(jiang)低，壓(ya)力(li)持(chi)續(xu)作(zuo)用，促使SEI膜(mo)(mo)進一步致密(mi)化、均(jun)勻化。致密(mi)的(de)(de)SEI膜(mo)(mo)能有(you)效(xiao)阻止電(dian)(dian)解(jie)液的(de)(de)持(chi)續(xu)分解(jie)，減(jian)少活(huo)性(xing)物質(zhi)的(de)(de)損耗(hao)，同(tong)時保(bao)持(chi)良(liang)好的(de)(de)離子(zi)傳(chuan)導性(xing)。這種優化的(de)(de)SEI膜(mo)(mo)結構可(ke)明(ming)顯延長電(dian)(dian)芯的(de)(de)循環壽(shou)命，減(jian)少循環過(guo)程(cheng)中(zhong)的(de)(de)容量衰減(jian)，提升(sheng)電(dian)(dian)池(chi)(chi)的(de)(de)長期使用性(xing)能。確(que)認(ren)設備外殼(ke)接(jie)地(di)可(ke)靠（接(jie)地(di)電(dian)(dian)阻≤4Ω），電(dian)(dian)纜線(xian)無破損、裸露，插(cha)頭插(cha)座(zuo)接(jie)觸良(liang)好。深圳鋰(li)電(dian)(dian)池(chi)(chi)熱(re)壓(ya)夾具化成(cheng)柜供(gong)應(ying)商

相比傳統(tong)的(de)(de)化(hua)(hua)成設備，可節(jie)省 30%-50% 的(de)(de)化(hua)(hua)成時間。深圳高(gao)溫壓力化(hua)(hua)成柜校(xiao)準

電(dian)(dian)池(chi)分(fen)容(rong)化成柜(ju)具(ju)(ju)備(bei)強大的(de)程(cheng)(cheng)序(xu)控(kong)制能力，支持64個(ge)工(gong)步(bu)(bu)的(de)自定義設(she)置。操作人(ren)員可根據不同(tong)類型電(dian)(dian)池(chi)的(de)測(ce)(ce)試標準，在設(she)備(bei)控(kong)制系統(tong)中依次設(she)定每(mei)個(ge)工(gong)步(bu)(bu)的(de)充(chong)放電(dian)(dian)模式、電(dian)(dian)流(liu)大小、電(dian)(dian)壓范圍、持續(xu)時(shi)間等參(can)數，形成完(wan)整的(de)測(ce)(ce)試流(liu)程(cheng)(cheng)。設(she)定完(wan)成后，設(she)備(bei)能自動按照工(gong)步(bu)(bu)順(shun)序(xu)執行測(ce)(ce)試過程(cheng)(cheng)，無需人(ren)工(gong)干預。這種自動化執行模式不僅(jin)簡化了(le)(le)(le)操作流(liu)程(cheng)(cheng)，降(jiang)低(di)了(le)(le)(le)人(ren)工(gong)操作誤差，更重(zhong)要(yao)的(de)是(shi)保證了(le)(le)(le)所有電(dian)(dian)池(chi)都在相(xiang)同(tong)的(de)測(ce)(ce)試條件下進行評估(gu)，實現(xian)了(le)(le)(le)測(ce)(ce)試流(liu)程(cheng)(cheng)的(de)標準化。標準化的(de)測(ce)(ce)試過程(cheng)(cheng)是(shi)確保電(dian)(dian)池(chi)性(xing)能評估(gu)結果具(ju)(ju)有可比性(xing)的(de)關(guan)鍵，為電(dian)(dian)池(chi)質量管(guan)控(kong)提供了(le)(le)(le)有力支撐。深(shen)圳高溫壓力化成柜(ju)校準