熱(re)(re)壓(ya)(ya)(ya)化(hua)(hua)成(cheng)(cheng)(cheng)工藝(yi)流(liu)(liu)(liu)(liu)(liu)程：以(yi)一種(zhong)聚(ju)合物鋰離子電(dian)(dian)池化(hua)(hua)成(cheng)(cheng)(cheng)工藝(yi)為例，其(qi)熱(re)(re)壓(ya)(ya)(ya)化(hua)(hua)成(cheng)(cheng)(cheng)流(liu)(liu)(liu)(liu)(liu)程如下(xia)：化(hua)(hua)成(cheng)(cheng)(cheng)前熱(re)(re)壓(ya)(ya)(ya)：將(jiang)注液靜置后(hou)(hou)待(dai)化(hua)(hua)成(cheng)(cheng)(cheng)的電(dian)(dian)池在溫(wen)(wen)度(du)80±5℃和壓(ya)(ya)(ya)力(li)0.25-0.55MPa下(xia)進(jin)行恒(heng)(heng)(heng)(heng)溫(wen)(wen)熱(re)(re)壓(ya)(ya)(ya)50-70min，以(yi)排(pai)除卷(juan)芯層間氣體(ti)，讓正、負極(ji)片、隔膜、電(dian)(dian)解液充(chong)(chong)分接觸，為化(hua)(hua)成(cheng)(cheng)(cheng)做準(zhun)備(bei)。熱(re)(re)壓(ya)(ya)(ya)化(hua)(hua)成(cheng)(cheng)(cheng)：在恒(heng)(heng)(heng)(heng)定的溫(wen)(wen)度(du)70±2℃下(xia)分三小步進(jin)行。首先給(gei)電(dian)(dian)池施加(jia)0.06±0.02MPa壓(ya)(ya)(ya)力(li)，時間2min，不充(chong)(chong)電(dian)(dian)；然(ran)后(hou)(hou)加(jia)壓(ya)(ya)(ya)到0.10MPa，并(bing)以(yi)0.05C電(dian)(dian)流(liu)(liu)(liu)(liu)(liu)恒(heng)(heng)(heng)(heng)流(liu)(liu)(liu)(liu)(liu)充(chong)(chong)電(dian)(dian)3min；持續(xu)加(jia)壓(ya)(ya)(ya)到0.15-0.45MPa，以(yi)0.05C電(dian)(dian)流(liu)(liu)(liu)(liu)(liu)恒(heng)(heng)(heng)(heng)流(liu)(liu)(liu)(liu)(liu)充(chong)(chong)電(dian)(dian)10min，截止電(dian)(dian)壓(ya)(ya)(ya)為3.20-3.40V。接著(zhu)保持0.15-0.45MPa的壓(ya)(ya)(ya)力(li)，以(yi)0.1C電(dian)(dian)流(liu)(liu)(liu)(liu)(liu)恒(heng)(heng)(heng)(heng)流(liu)(liu)(liu)(liu)(liu)充(chong)(chong)電(dian)(dian)35±2min，充(chong)(chong)電(dian)(dian)截止電(dian)(dian)壓(ya)(ya)(ya)為3.80-3.90V。繼續(xu)保持該壓(ya)(ya)(ya)力(li)，以(yi)0.2C電(dian)(dian)流(liu)(liu)(liu)(liu)(liu)恒(heng)(heng)(heng)(heng)流(liu)(liu)(liu)(liu)(liu)充(chong)(chong)電(dian)(dian)90±2min，充(chong)(chong)電(dian)(dian)截止電(dian)(dian)壓(ya)(ya)(ya)為4.10V。化(hua)(hua)成(cheng)(cheng)(cheng)后(hou)(hou)熱(re)(re)壓(ya)(ya)(ya)：將(jiang)熱(re)(re)壓(ya)(ya)(ya)化(hua)(hua)成(cheng)(cheng)(cheng)結束后(hou)(hou)的電(dian)(dian)池置于溫(wen)(wen)度(du)80±5℃，壓(ya)(ya)(ya)力(li)0.25-0.55MPa下(xia)，恒(heng)(heng)(heng)(heng)溫(wen)(wen)熱(re)(re)壓(ya)(ya)(ya)50-70min，增加(jia)電(dian)(dian)芯平整度(du)以(yi)及硬度(du)，使(shi)形成(cheng)(cheng)(cheng)的SEI膜快速趨(qu)于穩定，增加(jia)電(dian)(dian)池循環壽命。

高溫熱壓(ya)化(hua)(hua)成柜(ju)，溫控 ±2℃內，壓(ya)力(li)精度(du) ±0.1MPa，穩保化(hua)(hua)成工(gong)藝，提升產品(pin)一(yi)致(zhi)性。深(shen)圳臥(wo)式高溫壓(ya)力(li)化(hua)(hua)成柜(ju)定(ding)制

熱(re)壓化(hua)成柜(ju)能帶(dai)來多(duo)方面(mian)的效益以(yi)下(xia)幾點：

1.提(ti)高(gao)生(sheng)產效率、縮短化(hua)(hua)成(cheng)(cheng)時間(jian)(jian)：相比(bi)傳(chuan)統的(de)(de)(de)(de)化(hua)(hua)成(cheng)(cheng)設(she)(she)備(bei)，熱壓化(hua)(hua)成(cheng)(cheng)柜可節省 30%-50% 的(de)(de)(de)(de)化(hua)(hua)成(cheng)(cheng)時間(jian)(jian)。例如(ru)通(tong)過脈(mo)沖電流或階梯式加(jia)(jia)壓縮短化(hua)(hua)成(cheng)(cheng)時間(jian)(jian)，能(neng)將傳(chuan)統 24 小時的(de)(de)(de)(de)化(hua)(hua)成(cheng)(cheng)時間(jian)(jian)縮短至 8 小時，有效提(ti)高(gao)了(le)(le)生(sheng)產效率，多通(tong)道同(tong)(tong)時作(zuo)業：具備(bei)多個化(hua)(hua)成(cheng)(cheng)通(tong)道，可同(tong)(tong)時對不(bu)同(tong)(tong)型號、不(bu)同(tong)(tong)容量或處(chu)于不(bu)同(tong)(tong)化(hua)(hua)成(cheng)(cheng)階段的(de)(de)(de)(de)電池進行(xing)化(hua)(hua)成(cheng)(cheng)操(cao)作(zuo)，大幅提(ti)高(gao)生(sheng)產效率。并(bing)且可實現 24 小時不(bu)間(jian)(jian)斷運行(xing)，進一步增加(jia)(jia)了(le)(le)產能(neng)。自動(dong)化(hua)(hua)運行(xing)：高(gao)度自動(dong)化(hua)(hua)，具備(bei)自動(dong)充放電切換、自動(dong)電流設(she)(she)置和(he)掉電保護等功能(neng)，減少了(le)(le)人(ren)工操(cao)作(zuo)的(de)(de)(de)(de)時間(jian)(jian)損(sun)耗和(he)誤差(cha)，降(jiang)低了(le)(le)人(ren)工成(cheng)(cheng)本，同(tong)(tong)時提(ti)高(gao)了(le)(le)生(sheng)產過程(cheng)的(de)(de)(de)(de)穩定性和(he)可靠性。

2.提(ti)升(sheng)產品(pin)質量(liang)1優(you)化(hua)電(dian)(dian)(dian)(dian)(dian)池(chi)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)：通(tong)過優(you)化(hua)溫度、壓(ya)力、充放電(dian)(dian)(dian)(dian)(dian)控(kong)(kong)制等參數，能(neng)(neng)(neng)(neng)夠促進(jin) SEI 膜(mo)的(de)形成，提(ti)高電(dian)(dian)(dian)(dian)(dian)池(chi)的(de)能(neng)(neng)(neng)(neng)量(liang)密(mi)度、循(xun)環壽命(ming)以及充放電(dian)(dian)(dian)(dian)(dian)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)等關鍵指標(biao)。例如，熱(re)壓(ya)減少極(ji)片孔隙，使(shi)化(hua)成形成的(de) SEI 膜(mo)更均勻，有助于延長電(dian)(dian)(dian)(dian)(dian)池(chi)循(xun)環壽命(ming)；高壓(ya)實密(mi)度增加了活性(xing)(xing)(xing)物質占(zhan)比，提(ti)高了電(dian)(dian)(dian)(dian)(dian)池(chi)的(de)能(neng)(neng)(neng)(neng)量(liang)密(mi)度。增強電(dian)(dian)(dian)(dian)(dian)池(chi)一(yi)致(zhi)性(xing)(xing)(xing)：精(jing)(jing)確(que)(que)控(kong)(kong)制各項(xiang)參數，使(shi)電(dian)(dian)(dian)(dian)(dian)池(chi)在化(hua)成過程中受到的(de)環境條件和處理過程更加一(yi)致(zhi)，從而提(ti)高電(dian)(dian)(dian)(dian)(dian)池(chi)組的(de)一(yi)致(zhi)性(xing)(xing)(xing)，降低(di)電(dian)(dian)(dian)(dian)(dian)池(chi)組內各電(dian)(dian)(dian)(dian)(dian)池(chi)之間的(de)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)差異(yi)，有利于提(ti)高電(dian)(dian)(dian)(dian)(dian)池(chi)模組和電(dian)(dian)(dian)(dian)(dian)池(chi)的(de)整體性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)和穩(wen)定性(xing)(xing)(xing)。 深圳臥式(shi)高溫壓(ya)力化(hua)成柜定制通(tong)過溫壓(ya)協同、精(jing)(jing)確(que)(que)掌控(kong)(kong)，提(ti)升(sheng)電(dian)(dian)(dian)(dian)(dian)池(chi)性(xing)(xing)(xing)能(neng)(neng)(neng)(neng)（容量(liang)、循(xun)環壽命(ming)）和一(yi)致(zhi)性(xing)(xing)(xing)。

一、臥(wo)式(shi)(shi)款熱壓(ya)(ya)化(hua)成柜：適配規模化(hua)、高兼(jian)容性生產(chan)(chan)結(jie)構特點(dian)臥(wo)式(shi)(shi)布局：設備主體呈水平方(fang)向設計，電(dian)(dian)池放置(zhi)、取放及傳(chuan)輸路徑(jing)為水平方(fang)向，通(tong)常搭配自(zi)動(dong)化(hua)傳(chuan)送帶或機械臂(bei)上下料(liao)，更易融入流水線(xian)。多腔體 / 多層結(jie)構：內部(bu)可設計多層熱壓(ya)(ya)模塊(kuai)（如(ru) 5-10 層），每層單(dan)獨控(kong)溫(wen)、控(kong)壓(ya)(ya)，單(dan)次可處(chu)理多組電(dian)(dian)池，適合批量生產(chan)(chan)。壓(ya)(ya)力(li)(li)均(jun)勻性優化(hua)：采用(yong)平面(mian)式(shi)(shi)熱壓(ya)(ya)頭（材質多為鋁合金(jin)或不(bu)銹(xiu)鋼，表面(mian)做防粘處(chu)理），壓(ya)(ya)力(li)(li)傳(chuan)導方(fang)向與電(dian)(dian)池平面(mian)垂直，對大面(mian)積(ji)電(dian)(dian)池的壓(ya)(ya)力(li)(li)覆蓋更均(jun)勻。

熱壓(ya)(ya)化成(cheng)柜壓(ya)(ya)力(li)施加的原理細節(jie)、不同驅(qu)動方式對(dui)比、對(dui)電(dian)池(chi)性能的深層影(ying)響等角度

鋰(li)電(dian)池熱(re)壓(ya)化成(cheng)(cheng)柜壓(ya)力(li)系統中(zhong)的(de)氣(qi)缸驅(qu)動(dong)(dong)(dong)方式，以壓(ya)縮空(kong)氣(qi)為動(dong)(dong)(dong)力(li)源(yuan)，具有響應速度(du)快的(de)特點。在電(dian)池生產(chan)的(de)快速節(jie)奏下，氣(qi)缸能夠(gou)迅速推動(dong)(dong)(dong)壓(ya)板施加壓(ya)力(li)，并且通過調節(jie)氣(qi)壓(ya)大(da)小，可實現對(dui)壓(ya)力(li)的(de)靈活控制。這(zhe)種方式結(jie)構簡單、成(cheng)(cheng)本(ben)較低，適用于對(dui)壓(ya)力(li)精(jing)度(du)要(yao)求相對(dui)不那么嚴苛的(de)電(dian)池生產(chan)場景，能夠(gou)高效(xiao)完成(cheng)(cheng)極片的(de)初(chu)步壓(ya)實工(gong)作

伺(si)服電(dian)機驅動(dong)的(de)(de)壓力(li)系統(tong)為鋰電(dian)池熱壓化成柜(ju)帶來了高精(jing)度的(de)(de)壓力(li)控(kong)(kong)制。伺(si)服電(dian)機可以根(gen)據預(yu)設(she)程序精(jing)確地(di)控(kong)(kong)制壓板的(de)(de)位移和壓力(li)大小，具備極高的(de)(de)位置精(jing)度和壓力(li)分辨(bian)率。通過(guo)編碼器實時(shi)反饋位置信息，實現閉環控(kong)(kong)制，能(neng)夠(gou)在(zai)熱壓過(guo)程中根(gen)據電(dian)池的(de)(de)不(bu)同(tong)狀(zhuang)態和工藝要求，動(dong)態調整壓力(li)，確保每一塊電(dian)池都能(neng)在(zai)適宜的(de)(de)壓力(li)條件下完成化成，提升電(dian)池的(de)(de)整體品(pin)質

不(bu)同類(lei)型(xing)的(de)鋰電(dian)池(chi)對(dui)熱(re)壓(ya)(ya)(ya)化(hua)成(cheng)柜壓(ya)(ya)(ya)力(li)施加的(de)要(yao)求存在(zai)差異。例(li)如(ru)，動力(li)電(dian)池(chi)由于需要(yao)較(jiao)高(gao)的(de)能(neng)(neng)量(liang)密度(du)，對(dui)極(ji)片的(de)壓(ya)(ya)(ya)實密度(du)要(yao)求嚴格，通常需要(yao)在(zai)較(jiao)大壓(ya)(ya)(ya)力(li)下進(jin)行熱(re)壓(ya)(ya)(ya)；而消(xiao)費類(lei)鋰電(dian)池(chi)，在(zai)保(bao)證一定(ding)性能(neng)(neng)的(de)前(qian)提(ti)下，為了降低生產成(cheng)本和提(ti)高(gao)生產效率，壓(ya)(ya)(ya)力(li)設定(ding)相對(dui)較(jiao)低。鋰電(dian)池(chi)熱(re)壓(ya)(ya)(ya)化(hua)成(cheng)柜能(neng)(neng)夠根據電(dian)池(chi)類(lei)型(xing)的(de)不(bu)同，靈活調整(zheng)壓(ya)(ya)(ya)力(li)參數，滿足多樣化(hua)的(de)生產需求 發(fa)(fa)現電(dian)池(chi)鼓(gu)包(bao)、漏液或冒煙，立即觸發(fa)(fa)急停按鈕，開啟柜內排風系統，使用(yong)（如(ru)氮氣(qi)）滅(mie)火，禁止直(zhi)接用(yong)水撲(pu)救。

熱(re)壓(ya)化(hua)(hua)(hua)(hua)成(cheng)(cheng)(cheng)柜(ju)的臥式款(kuan)和扁圓款(kuan)主(zhu)要(yao)應用(yong)(yong)于鋰(li)離子(zi)電(dian)(dian)(dian)池(chi)(chi)（方形、軟包、圓柱）生(sheng)產(chan)中的熱(re)壓(ya)成(cheng)(cheng)(cheng)型(xing)與化(hua)(hua)(hua)(hua)成(cheng)(cheng)(cheng)工藝。具體如下：動力鋰(li)電(dian)(dian)(dian)池(chi)(chi)：新(xin)能源(yuan)汽車(che)用(yong)(yong)電(dian)(dian)(dian)池(chi)(chi)對(dui)**性、循環壽命要(yao)求(qiu)極高，熱(re)壓(ya)化(hua)(hua)(hua)(hua)成(cheng)(cheng)(cheng)柜(ju)通過(guo)(guo)精確溫度(du)和壓(ya)力，優化(hua)(hua)(hua)(hua)電(dian)(dian)(dian)池(chi)(chi)內部SEI膜的形成(cheng)(cheng)(cheng)，降低(di)內阻(zu)，從(cong)而提(ti)升電(dian)(dian)(dian)池(chi)(chi)的循環壽命和**性，直(zhi)接影響車(che)輛的續航里(li)程。儲(chu)能鋰(li)電(dian)(dian)(dian)池(chi)(chi)：大容量儲(chu)能電(dian)(dian)(dian)池(chi)(chi)需長(chang)(chang)期(qi)進行充放(fang)電(dian)(dian)(dian)循環，熱(re)壓(ya)化(hua)(hua)(hua)(hua)成(cheng)(cheng)(cheng)柜(ju)的壓(ya)力管控功(gong)能可減少電(dian)(dian)(dian)池(chi)(chi)在使用(yong)(yong)過(guo)(guo)程中的膨脹現象，延長(chang)(chang)循環次數，確保儲(chu)能系統的可靠運行。消費電(dian)(dian)(dian)子(zi)電(dian)(dian)(dian)池(chi)(chi)：如智能手機(ji)、筆記本電(dian)(dian)(dian)腦等電(dian)(dian)(dian)子(zi)產(chan)品(pin)(pin)的電(dian)(dian)(dian)池(chi)(chi)，對(dui)體積(ji)能量密度(du)較為敏感(gan)。熱(re)壓(ya)化(hua)(hua)(hua)(hua)成(cheng)(cheng)(cheng)柜(ju)通過(guo)(guo)熱(re)壓(ya)成(cheng)(cheng)(cheng)型(xing)工藝，減少極片孔隙率，優化(hua)(hua)(hua)(hua)電(dian)(dian)(dian)池(chi)(chi)內部空(kong)間利用(yong)(yong)率，進而提(ti)升電(dian)(dian)(dian)池(chi)(chi)的能量密度(du)，滿足消費電(dian)(dian)(dian)子(zi)產(chan)品(pin)(pin)對(dui)輕薄化(hua)(hua)(hua)(hua)和長(chang)(chang)續航的需求(qiu)。

人機交互(hu)界面方便操作人員隨時進行參數設置和設備運(yun)行狀態的(de)監(jian)控，提(ti)升了操作的(de)便捷(jie)性(xing)和可靠(kao)性(xing)。深圳藍牙電池熱壓(ya)化成柜報(bao)價

與化(hua)成(cheng)柜設備為一體，夾具平行(xing)分(fen)布(bu)，由多(duo)層加熱加壓板和多(duo)個(ge)通(tong)道組成(cheng)，可用于(yu)放置(zhi)和固(gu)定電芯。深圳臥(wo)式高溫(wen)壓力化(hua)成(cheng)柜定制

1.熱壓化成(cheng)柜應(ying)用(yong)領域鋰：用(yong)于電(dian)極（正極/負極）的壓實(shi)和固化，提升電(dian)池能量密度和循環壽(shou)命。復合材料：如碳(tan)纖維、玻(bo)璃纖維增強塑料的層(ceng)壓成(cheng)型。電(dian)子封裝：柔性(xing)電(dian)路(lu)板（FPC）、OLED屏的壓合工藝。光伏產業：太陽能電(dian)池板的層(ceng)壓封裝。

2.技(ji)術發展(zhan)趨(qu)勢

(1)高精(jing)度與智能化壓(ya)(ya)力與溫(wen)度控制(zhi)：采用(yong)閉(bi)環控制(zhi)系統(tong)，實現±0.5℃的溫(wen)控精(jing)度和均勻壓(ya)(ya)力分(fen)布（如等(deng)靜壓(ya)(ya)技術）。AI優化：通過機器學習算法優化工藝參數（如壓(ya)(ya)力、溫(wen)度、時間），減(jian)少試錯(cuo)成本(ben)。在線檢測(ce)：集成紅外測(ce)溫(wen)、超聲波厚度監測(ce)等(deng)實時反(fan)饋系統(tong)。

(2)高效能(neng)與節能(neng)快速(su)升(sheng)溫技(ji)術：如(ru)感應加熱、紅外加熱，縮(suo)短(duan)升(sheng)溫時間(jian)至分鐘級(ji)。能(neng)耗(hao)優化(hua)：采用熱回收系統，降低能(neng)耗(hao)（如(ru)余熱利用）。多工位設計：連(lian)續式熱壓設備提(ti)升(sheng)生產效率(lv)（如(ru)輥(gun)壓式熱壓機）。

(3)新材料(liao)適(shi)配性高壓(ya)(ya)高溫需(xu)求(qiu)：適(shi)應固態電池(chi)電解(jie)質（如(ru)硫化(hua)(hua)物(wu)、氧化(hua)(hua)物(wu)）的壓(ya)(ya)合(he)成型(xing)（需(xu)>100MPa壓(ya)(ya)力(li)）。柔性材料(liao)處理：針對柔性電子、異形電池(chi)的曲面熱壓(ya)(ya)技術。(4)模塊(kuai)化(hua)(hua)與定(ding)制(zhi)(zhi)化(hua)(hua)根據客戶需(xu)求(qiu)定(ding)制(zhi)(zhi)壓(ya)(ya)板(ban)尺(chi)寸(cun)（如(ru)大尺(chi)寸(cun)動力(li)電池(chi)極片）、層(ceng)數(shu)（多(duo)層(ceng)同步壓(ya)(ya)制(zhi)(zhi)）。 深(shen)圳(zhen)臥式高溫壓(ya)(ya)力(li)化(hua)(hua)成柜定(ding)制(zhi)(zhi)