打(da)磨(mo)機(ji)器(qi)人(ren)的耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)（如砂(sha)(sha)(sha)輪(lun)(lun)、砂(sha)(sha)(sha)紙、拋光液）屬于高頻消(xiao)耗(hao)(hao)(hao)(hao)(hao)品，傳統“用(yong)(yong)完即棄(qi)”的模(mo)式不僅(jin)增加(jia)(jia)企(qi)業成(cheng)(cheng)(cheng)本，還(huan)(huan)產生(sheng)大量(liang)工業垃圾。構(gou)建耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)循(xun)(xun)環(huan)利用(yong)(yong)體(ti)系，通過(guo)“分類回(hui)收(shou)-處理再生(sheng)-質(zhi)量(liang)檢測(ce)-二次利用(yong)(yong)”的閉環(huan)流(liu)程，既(ji)能(neng)降(jiang)低(di)成(cheng)(cheng)(cheng)本，又(you)能(neng)減(jian)少環(huan)境污(wu)染。在(zai)分類回(hui)收(shou)環(huan)節，企(qi)業在(zai)打(da)磨(mo)工作(zuo)站(zhan)設置(zhi)**回(hui)收(shou)箱，按耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)材(cai)(cai)(cai)質(zhi)（如樹脂砂(sha)(sha)(sha)輪(lun)(lun)、碳化硅砂(sha)(sha)(sha)紙）分類收(shou)集，避免不同材(cai)(cai)(cai)質(zhi)混(hun)雜影響再生(sheng)效(xiao)果；處理再生(sheng)階段，針對(dui)砂(sha)(sha)(sha)輪(lun)(lun)類耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)，通過(guo)專業設備去(qu)(qu)除磨(mo)損表層(ceng)，露(lu)出內部(bu)未(wei)使用(yong)(yong)的磨(mo)料(liao)，重(zhong)新(xin)(xin)粘合加(jia)(jia)工成(cheng)(cheng)(cheng)再生(sheng)砂(sha)(sha)(sha)輪(lun)(lun)；砂(sha)(sha)(sha)紙類耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)則可(ke)(ke)通過(guo)粉碎、篩選提取(qu)有效(xiao)磨(mo)料(liao)，混(hun)合新(xin)(xin)料(liao)制成(cheng)(cheng)(cheng)新(xin)(xin)砂(sha)(sha)(sha)紙；拋光液等(deng)液態耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)經沉淀(dian)、過(guo)濾去(qu)(qu)除雜質(zhi)后，可(ke)(ke)調(diao)配濃(nong)度再次使用(yong)(yong)。某機(ji)械加(jia)(jia)工廠引(yin)入耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)循(xun)(xun)環(huan)利用(yong)(yong)體(ti)系后，砂(sha)(sha)(sha)輪(lun)(lun)采(cai)購成(cheng)(cheng)(cheng)本降(jiang)低(di)40%，砂(sha)(sha)(sha)紙消(xiao)耗(hao)(hao)(hao)(hao)(hao)減(jian)少35%，每年減(jian)少工業垃圾排放約2噸(dun)。此外(wai)，部(bu)分耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)企(qi)業還(huan)(huan)推出“耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)租賃+回(hui)收(shou)”模(mo)式，由企(qi)業負責耗(hao)(hao)(hao)(hao)(hao)材(cai)(cai)(cai)回(hui)收(shou)再生(sheng)，進一(yi)步降(jiang)低(di)用(yong)(yong)戶的操作(zuo)難度與(yu)成(cheng)(cheng)(cheng)本壓力。 3C 產品精(jing)密(mi)打(da)磨(mo)，智能(neng)機(ji)器(qi)人(ren)誤差(cha)控制在(zai)微(wei)米級。打(da)磨(mo)拋光

新控(kong)(kong)科(ke)(ke)技(ji)(ji)(ji)AI去(qu)毛刺(ci)機(ji)器(qi)人(ren)(ren)工(gong)作站(zhan)是現代制(zhi)造業中實現智(zhi)(zhi)能(neng)化(hua)升級(ji)的(de)(de)(de)關(guan)鍵裝備，它深度融合(he)了(le)機(ji)器(qi)視覺、人(ren)(ren)工(gong)智(zhi)(zhi)能(neng)算(suan)法和精(jing)細力控(kong)(kong)技(ji)(ji)(ji)術(shu)。該工(gong)作站(zhan)能(neng)夠(gou)自(zi)動(dong)掃描識別諸如鑄鋁件、鈑金件等復雜(za)工(gong)件的(de)(de)(de)三維輪(lun)廓(kuo)，精(jing)細定位(wei)毛刺(ci)、飛邊(bian)等瑕疵(ci)的(de)(de)(de)幾何特征與分布情況(kuang)。通(tong)(tong)(tong)過(guo)新控(kong)(kong)科(ke)(ke)技(ji)(ji)(ji)自(zi)主(zhu)研發的(de)(de)(de)AI工(gong)藝(yi)模型，系(xi)統可(ke)實時計算(suan)并動(dong)態優化(hua)打(da)磨(mo)(mo)路徑、刀具轉速以及下壓(ya)力度，從(cong)而(er)有效(xiao)應對產(chan)品(pin)因鑄造或沖壓(ya)工(gong)藝(yi)帶來(lai)的(de)(de)(de)個體(ti)差(cha)異，確(que)保(bao)每(mei)一(yi)件產(chan)品(pin)的(de)(de)(de)去(qu)毛刺(ci)效(xiao)果都保(bao)持高(gao)度一(yi)致，徹底解決傳統人(ren)(ren)工(gong)操作中因疲(pi)勞、技(ji)(ji)(ji)能(neng)水(shui)平不均(jun)導(dao)致的(de)(de)(de)質量(liang)波動(dong)問(wen)題。此(ci)外(wai)(wai)，新控(kong)(kong)科(ke)(ke)技(ji)(ji)(ji)為該工(gong)作站(zhan)提供了(le)多面可(ke)靠的(de)(de)(de)技(ji)(ji)(ji)術(shu)資(zi)質證明，其重心的(de)(de)(de)ThinkOS智(zhi)(zhi)能(neng)控(kong)(kong)制(zhi)系(xi)統與智(zhi)(zhi)能(neng)力控(kong)(kong)模塊均(jun)通(tong)(tong)(tong)過(guo)了(le)上海(hai)市網絡技(ji)(ji)(ji)術(shu)綜合(he)應用研究(jiu)所(suo)的(de)(de)(de)嚴格測試(shi)認(ren)證，確(que)保(bao)了(le)設備在長期連續生產(chan)中的(de)(de)(de)穩定性和可(ke)靠性，目前已廣泛應用于汽車零部件、通(tong)(tong)(tong)信設備機(ji)箱、精(jing)密儀器(qi)外(wai)(wai)殼等眾(zhong)多領域，幫助客戶大幅提升產(chan)品(pin)質量(liang)等級(ji)和生產(chan)自(zi)動(dong)化(hua)水(shui)平，明顯節約了(le)人(ren)(ren)力成本(ben)與管理成本(ben)。打(da)磨(mo)(mo)拋光打(da)磨(mo)(mo)噪音低于行業標準(zhun)，營造更舒適(shi)的(de)(de)(de)車間環境。

在精(jing)(jing)密儀器制(zhi)造領(ling)域，不(bu)銹鋼鈑金(jin)焊(han)縫(feng)的處理(li)要求極高。針對這(zhe)一需求，開發了高精(jing)(jing)度拋(pao)光(guang)(guang)系(xi)統(tong)(tong)(tong)，采用七軸聯動結構和(he)微力(li)(li)控(kong)(kong)制(zhi)技(ji)術，能夠實(shi)現±0.2N的精(jing)(jing)細力(li)(li)控(kong)(kong)。某精(jing)(jing)密儀器制(zhi)造商引(yin)進(jin)該(gai)系(xi)統(tong)(tong)(tong)后，儀器外殼焊(han)縫(feng)的拋(pao)光(guang)(guang)合(he)格率達到(dao)(dao)99.8%，表面粗糙(cao)度穩定(ding)在Ra0.4μm以內(nei)。系(xi)統(tong)(tong)(tong)通過光(guang)(guang)學(xue)掃描獲取工件三維模型，自動規劃比(bi)較好拋(pao)光(guang)(guang)路徑(jing)，確保(bao)(bao)每個焊(han)縫(feng)都得到(dao)(dao)均(jun)勻處理(li)。實(shi)際運行(xing)數據顯示(shi)，單(dan)件處理(li)時(shi)間控(kong)(kong)制(zhi)在15分鐘以內(nei)，效率比(bi)人工提升(sheng)3.5倍。該(gai)系(xi)統(tong)(tong)(tong)還配備(bei)恒(heng)溫(wen)控(kong)(kong)制(zhi)系(xi)統(tong)(tong)(tong)，確保(bao)(bao)加(jia)工環境溫(wen)度波動不(bu)超過±1℃，保(bao)(bao)證加(jia)工質量(liang)穩定(ding)。這(zhe)些技(ji)術特點使高精(jing)(jing)度拋(pao)光(guang)(guang)系(xi)統(tong)(tong)(tong)成為精(jing)(jing)密制(zhi)造行(xing)業的重要裝備(bei)。

在(zai)航(hang)空(kong)航(hang)天領域，零(ling)(ling)部件對表面處理質量(liang)要求(qiu)(qiu)(qiu)極(ji)為嚴格。針(zhen)對航(hang)空(kong)鋁合金零(ling)(ling)件的(de)(de)去毛刺和拋光需求(qiu)(qiu)(qiu)，開發了專門(men)用的(de)(de)精(jing)密加(jia)工系統(tong)。該(gai)系統(tong)采用高精(jing)度力控裝(zhuang)置，能夠實現±0.2N的(de)(de)精(jing)細力控，確保(bao)加(jia)工過程中不會(hui)對薄(bo)壁零(ling)(ling)件造成(cheng)變形(xing)。在(zai)某航(hang)空(kong)制(zhi)造企(qi)業的(de)(de)應用中，該(gai)系統(tong)成(cheng)功解(jie)決(jue)了機匣類零(ling)(ling)件內(nei)腔去毛刺的(de)(de)難題。通(tong)過特殊的(de)(de)柔性(xing)磨頭設(she)計，系統(tong)能夠適應復雜型面的(de)(de)加(jia)工需求(qiu)(qiu)(qiu)。加(jia)工后(hou)的(de)(de)零(ling)(ling)件經三坐標檢測，所有(you)尺寸公差均(jun)控制(zhi)在(zai)0.02mm以內(nei)。系統(tong)運行數(shu)據顯(xian)示(shi)，平(ping)均(jun)加(jia)工效率(lv)比傳統(tong)方式提高3倍，同時產品(pin)合格率(lv)從(cong)原來的(de)(de)90%提升到99.5%。該(gai)技術已通(tong)過航(hang)空(kong)航(hang)天質量(liang)體系認證，并(bing)在(zai)多個航(hang)空(kong)制(zhi)造企(qi)業得到推廣應用。智能打磨機器人(ren)可根據工件材(cai)質自(zi)動調打磨參(can)數(shu)。

隨著智能(neng)打(da)(da)磨機(ji)(ji)器人(ren)(ren)(ren)(ren)在制(zhi)造業(ye)(ye)中(zhong)的(de)廣泛應用(yong)(yong)(yong)，其(qi)(qi)帶來的(de)技(ji)(ji)術倫(lun)(lun)理(li)與社(she)會影響問題(ti)也(ye)逐漸受到(dao)(dao)關注。從技(ji)(ji)術倫(lun)(lun)理(li)角度來看，智能(neng)打(da)(da)磨機(ji)(ji)器人(ren)(ren)(ren)(ren)的(de)自主決策能(neng)力(li)不斷提升，如何確(que)(que)保其(qi)(qi)在作業(ye)(ye)過程中(zhong)遵循**倫(lun)(lun)理(li)和質量(liang)(liang)倫(lun)(lun)理(li)成(cheng)為關鍵。例如，在人(ren)(ren)(ren)(ren)機(ji)(ji)協同(tong)場景中(zhong)，機(ji)(ji)器人(ren)(ren)(ren)(ren)需(xu)準確(que)(que)識別(bie)人(ren)(ren)(ren)(ren)員位(wei)置，避免發(fa)生碰撞；在打(da)(da)磨作業(ye)(ye)中(zhong)，需(xu)嚴格按照(zhao)質量(liang)(liang)標準執(zhi)行，杜絕為追求效(xiao)率而降低質量(liang)(liang)的(de)情(qing)況。為此(ci)(ci)，行業(ye)(ye)正在研究制(zhi)定智能(neng)打(da)(da)磨機(ji)(ji)器人(ren)(ren)(ren)(ren)的(de)倫(lun)(lun)理(li)規范，明確(que)(que)技(ji)(ji)術應用(yong)(yong)(yong)的(de)邊界和責任(ren)劃分(fen)。從社(she)會影響來看，智能(neng)打(da)(da)磨機(ji)(ji)器人(ren)(ren)(ren)(ren)替代部分(fen)人(ren)(ren)(ren)(ren)工(gong)崗位(wei)，可能(neng)導(dao)致(zhi)傳(chuan)統(tong)打(da)(da)磨工(gong)人(ren)(ren)(ren)(ren)失(shi)業(ye)(ye)風(feng)險增加。對(dui)此(ci)(ci)，、企業(ye)(ye)和社(she)會需(xu)共同(tong)采(cai)取措施應對(dui)，如加大(da)職(zhi)業(ye)(ye)技(ji)(ji)能(neng)培訓投入，幫助(zhu)失(shi)業(ye)(ye)工(gong)人(ren)(ren)(ren)(ren)轉(zhuan)型到(dao)(dao)機(ji)(ji)器人(ren)(ren)(ren)(ren)運維、生產(chan)管理(li)等崗位(wei)；企業(ye)(ye)履行社(she)會責任(ren)，優先錄用(yong)(yong)(yong)轉(zhuan)型后的(de)原(yuan)崗位(wei)工(gong)人(ren)(ren)(ren)(ren)；社(she)會營造包容的(de)就(jiu)業(ye)(ye)環(huan)境，宣(xuan)傳(chuan)新興職(zhi)業(ye)(ye)的(de)發(fa)展前景，引導(dao)勞(lao)動力(li)合理(li)流動。智能(neng)打(da)(da)磨機(ji)(ji)器人(ren)(ren)(ren)(ren)配備預測(ce)性維護(hu)功能(neng)，減少停(ting)機(ji)(ji)時間。開(kai)封(feng)焊縫打(da)(da)磨機(ji)(ji)器人(ren)(ren)(ren)(ren)套(tao)裝

小型智(zhi)能(neng)打磨(mo)(mo)機器人靈活應對(dui)復(fu)雜工(gong)件內腔打磨(mo)(mo)。打磨(mo)(mo)拋光

在(zai)食(shi)(shi)品(pin)(pin)機械(xie)制(zhi)(zhi)造領域(yu)，不銹鋼設(she)備的表(biao)面(mian)處理質(zhi)量(liang)直(zhi)接影響食(shi)(shi)品(pin)(pin)**。針對食(shi)(shi)品(pin)(pin)機械(xie)對表(biao)面(mian)光(guang)(guang)(guang)潔(jie)度和衛(wei)(wei)生(sheng)標準(zhun)的特殊要求(qiu)，開(kai)發了(le)食(shi)(shi)品(pin)(pin)級拋(pao)光(guang)(guang)(guang)系(xi)統(tong)。該系(xi)統(tong)采用(yong)316不銹鋼材質(zhi)制(zhi)(zhi)造，配備專門用(yong)拋(pao)光(guang)(guang)(guang)工具和食(shi)(shi)品(pin)(pin)級拋(pao)光(guang)(guang)(guang)液(ye)，能(neng)(neng)夠實(shi)現Ra0.1μm的表(biao)面(mian)光(guang)(guang)(guang)潔(jie)度。某(mou)食(shi)(shi)品(pin)(pin)設(she)備制(zhi)(zhi)造商(shang)使(shi)用(yong)該系(xi)統(tong)后(hou)，設(she)備表(biao)面(mian)質(zhi)量(liang)完(wan)全達到3-A衛(wei)(wei)生(sheng)標準(zhun)，產能(neng)(neng)提升(sheng)2.5倍。通(tong)過自(zi)動化作業，避免(mian)了(le)人工拋(pao)光(guang)(guang)(guang)可(ke)能(neng)(neng)帶來的污(wu)染問題。系(xi)統(tong)配備在(zai)線清洗功能(neng)(neng)，可(ke)實(shi)現快(kuai)速清潔(jie)和換產，符合(he)食(shi)(shi)品(pin)(pin)行業衛(wei)(wei)生(sheng)要求(qiu)。經第三方檢(jian)測，處理后(hou)的設(she)備表(biao)面(mian)細(xi)菌附著(zhu)率降低(di)99%，顯(xian)著(zhu)提高了(le)食(shi)(shi)品(pin)(pin)**水平。打磨拋(pao)光(guang)(guang)(guang)