立式(shi)(shi)加(jia)工(gong)(gong)(gong)(gong)中(zhong)心在(zai)(zai)(zai)精(jing)(jing)密模具(ju)加(jia)工(gong)(gong)(gong)(gong)領域占據**地位，其主軸(zhou)(zhou)垂直布局(ju)設計使其在(zai)(zai)(zai)平面銑削(xue)、鉆孔攻絲等(deng)工(gong)(gong)(gong)(gong)序中(zhong)展現出獨特優勢。以某型號立式(shi)(shi)加(jia)工(gong)(gong)(gong)(gong)中(zhong)心為例(li)，其 X/Y/Z 軸(zhou)(zhou)行(xing)程分(fen)別達(da)到(dao) 1200mm×600mm×500mm，搭配(pei) 24 把刀(dao)(dao)位的刀(dao)(dao)庫，可(ke)實現復雜模具(ju)型腔的連續(xu)加(jia)工(gong)(gong)(gong)(gong)。該設備采用(yong)中(zhong)國(guo)臺(tai)灣銀(yin)泰線性導軌(gui)，快移速度(du)(du)達(da) 48m/min，重復定位精(jing)(jing)度(du)(du)控制(zhi)(zhi)在(zai)(zai)(zai) ±0.003mm 以內(nei)，能夠(gou)滿(man)足(zu)汽車覆蓋(gai)件模具(ju)的高(gao)精(jing)(jing)度(du)(du)加(jia)工(gong)(gong)(gong)(gong)需求(qiu)。在(zai)(zai)(zai)實際(ji)應用(yong)中(zhong)，通(tong)過搭載 Fanuc 0i - MF 系統，可(ke)實現三維曲面的高(gao)速插補運算，配(pei)合 15000rpm 的高(gao)速主軸(zhou)(zhou)，對預硬鋼（HRC45 - 50）進行(xing)銑削(xue)時，表面粗糙度(du)(du)可(ke)控制(zhi)(zhi)在(zai)(zai)(zai) Ra0.8μm 以下。值得注意的是(shi)，立式(shi)(shi)加(jia)工(gong)(gong)(gong)(gong)中(zhong)心的防護等(deng)級(ji)達(da)到(dao) IP54，能有效抵御切(qie)削(xue)液和鐵屑的侵蝕(shi)，適(shi)合長時間連續(xu)作(zuo)業(ye)(ye)。加(jia)工(gong)(gong)(gong)(gong)中(zhong)心的防護門(men)，有效隔離切(qie)削(xue)液與碎(sui)屑。汕頭工(gong)(gong)(gong)(gong)業(ye)(ye)加(jia)工(gong)(gong)(gong)(gong)中(zhong)心銷售廠(chang)

主(zhu)(zhu)軸(zhou)(zhou)(zhou)定向與分(fen)度功能(neng)為復(fu)(fu)雜零(ling)件(jian)的(de)(de)多(duo)工(gong)(gong)(gong)(gong)序加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)提供便利(li)，通過編(bian)碼器精確控(kong)制主(zhu)(zhu)軸(zhou)(zhou)(zhou)停止角(jiao)度（定向精度 ±0.001°），配(pei)合工(gong)(gong)(gong)(gong)作臺分(fen)度（小(xiao)增量 0.001°）實(shi)現工(gong)(gong)(gong)(gong)件(jian)多(duo)面(mian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)。在(zai)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)帶鍵槽(cao)的(de)(de)軸(zhou)(zhou)(zhou)類零(ling)件(jian)時(shi)，主(zhu)(zhu)軸(zhou)(zhou)(zhou)定向后可一(yi)次完(wan)成外圓、端面(mian)和鍵槽(cao)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，避免多(duo)次裝夾導致的(de)(de)同(tong)軸(zhou)(zhou)(zhou)度誤(wu)差（控(kong)制在(zai) 0.005mm 以內）。五軸(zhou)(zhou)(zhou)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)的(de)(de)雙擺(bai)頭主(zhu)(zhu)軸(zhou)(zhou)(zhou)可實(shi)現 ±120° 擺(bai)動(dong)(dong)范圍，在(zai)葉(xie)輪加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)通過連續分(fen)度實(shi)現葉(xie)型面(mian)的(de)(de)螺旋(xuan)插補，使葉(xie)片扭曲角(jiao)的(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)誤(wu)差≤0.02°，滿(man)足氣動(dong)(dong)性能(neng)要求。部分(fen)設(she)備(bei)還具備(bei)主(zhu)(zhu)軸(zhou)(zhou)(zhou) C 軸(zhou)(zhou)(zhou)聯動(dong)(dong)功能(neng)，可實(shi)現車(che)銑復(fu)(fu)合加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，在(zai)一(yi)次裝夾中(zhong)完(wan)成零(ling)件(jian)的(de)(de)全部工(gong)(gong)(gong)(gong)序。深圳重型龍(long)門加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)廠家(jia)直銷(xiao)臥(wo)式(shi)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)，利(li)于加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)箱體類零(ling)件(jian)，排屑順暢(chang)。

**設備零(ling)(ling)件(jian)(jian)的(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)對(dui)(dui)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)的(de)(de)精度(du)(du)和潔凈度(du)(du)有特殊要(yao)求，加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)需滿足**行(xing)業(ye)的(de)(de)嚴格(ge)(ge)標準。在(zai)人工(gong)(gong)(gong)(gong)關(guan)節加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)，五軸(zhou)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)可(ke)對(dui)(dui)鈦合(he)金(jin)或鈷鉻鉬(mu)合(he)金(jin)材料(liao)進(jin)行(xing)精密加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，關(guan)節的(de)(de)球(qiu)面(mian)度(du)(du)誤(wu)(wu)差(cha)控制在(zai) 0.005mm 以(yi)內，表(biao)面(mian)粗糙(cao)度(du)(du) Ra0.02μm，以(yi)保(bao)證關(guan)節的(de)(de)靈活轉(zhuan)動(dong)和耐(nai)磨性。加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)的(de)(de)冷卻(que)系統(tong)(tong)采用食品(pin)級(ji)切削液(ye)，避(bi)(bi)免對(dui)(dui)零(ling)(ling)件(jian)(jian)造成污染，同(tong)時配備高(gao)效的(de)(de)排屑裝置，確保(bao)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)區域(yu)的(de)(de)潔凈。在(zai)**器械外殼加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)，高(gao)速加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)對(dui)(dui)鋁合(he)金(jin)材料(liao)進(jin)行(xing)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，通(tong)過高(gao)速銑削和精細打磨，外殼表(biao)面(mian)可(ke)達到鏡面(mian)效果(guo)，無(wu)需后續的(de)(de)電鍍或噴漆處理(li)。加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)的(de)(de)在(zai)線檢測(ce)(ce)功能使用紅(hong)寶石測(ce)(ce)頭，對(dui)(dui)零(ling)(ling)件(jian)(jian)的(de)(de)關(guan)鍵尺(chi)寸進(jin)行(xing) ** 檢測(ce)(ce)，檢測(ce)(ce)精度(du)(du)達 0.001mm，確保(bao)符合(he)**設備的(de)(de)**標準。此(ci)外，加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)的(de)(de)防差(cha)錯系統(tong)(tong)可(ke)防止刀(dao)具選錯或程序錯誤(wu)(wu)，避(bi)(bi)免不合(he)格(ge)(ge)零(ling)(ling)件(jian)(jian)的(de)(de)產(chan)生，提高(gao)**零(ling)(ling)件(jian)(jian)的(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)質(zhi)量(liang)。

模具(ju)(ju)行業對(dui)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)(de)(de)(de)精(jing)(jing)(jing)度(du)(du)和(he)(he)表(biao)面質量(liang)要求極高(gao)(gao)(gao)，加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)(de)(de)(de)性(xing)能直接影響(xiang)模具(ju)(ju)的(de)(de)(de)(de)成型(xing)精(jing)(jing)(jing)度(du)(du)和(he)(he)使用(yong)壽命(ming)。在(zai)塑料模具(ju)(ju)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)，立式加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)常用(yong)于型(xing)腔和(he)(he)型(xing)芯的(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)，通過(guo)(guo)采用(yong)小直徑球頭銑刀(dao)進(jin)行高(gao)(gao)(gao)速(su)仿(fang)形銑削，可實(shi)現(xian)(xian)(xian)復(fu)雜曲(qu)面的(de)(de)(de)(de)精(jing)(jing)(jing)密加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)，曲(qu)面的(de)(de)(de)(de)形狀(zhuang)誤差(cha)(cha)控(kong)制(zhi)在(zai) 0.01mm 以(yi)內。對(dui)于大型(xing)沖壓模具(ju)(ju)，龍門加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)(de)(de)(de)大行程和(he)(he)高(gao)(gao)(gao)剛(gang)性(xing)優(you)勢得以(yi)體現(xian)(xian)(xian)，可加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)長度(du)(du)達(da) 5 米(mi)的(de)(de)(de)(de)模具(ju)(ju)刃口，刃口的(de)(de)(de)(de)直線(xian)度(du)(du)誤差(cha)(cha)≤0.005mm/m。加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)(de)(de)(de)高(gao)(gao)(gao)速(su)主軸在(zai)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)模具(ju)(ju)鋼（如 Cr12MoV）時(shi)，采用(yong)硬質合(he)金涂(tu)層刀(dao)具(ju)(ju)（如 TiAlN 涂(tu)層），切(qie)削速(su)度(du)(du)可達(da) 150 - 200m/min，進(jin)給速(su)度(du)(du) 500 - 1000mm/min，有(you)效提高(gao)(gao)(gao)了加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)效率。為(wei)減(jian)少模具(ju)(ju)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)后的(de)(de)(de)(de)拋光工(gong)(gong)(gong)(gong)(gong)(gong)作量(liang)，加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)通過(guo)(guo)優(you)化切(qie)削參數和(he)(he)刀(dao)具(ju)(ju)路徑，可將模具(ju)(ju)表(biao)面粗(cu)糙度(du)(du)控(kong)制(zhi)在(zai) Ra1.6μm 以(yi)下，復(fu)雜型(xing)腔的(de)(de)(de)(de)表(biao)面粗(cu)糙度(du)(du)甚至可達(da) Ra0.8μm。此外，加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)(de)(de)(de)刀(dao)具(ju)(ju)半徑補償功能可精(jing)(jing)(jing)確控(kong)制(zhi)型(xing)腔的(de)(de)(de)(de)尺(chi)寸，保證模具(ju)(ju)的(de)(de)(de)(de)配(pei)合(he)間隙在(zai) 0.01 - 0.02mm 之間。加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)(de)(de)(de)主軸轉速(su)高(gao)(gao)(gao)，可實(shi)現(xian)(xian)(xian)高(gao)(gao)(gao)速(su)切(qie)削。

主(zhu)(zhu)軸(zhou)(zhou)(zhou)軸(zhou)(zhou)(zhou)承(cheng)的(de)(de)配置決定(ding)加工中心的(de)(de)性能(neng)定(ding)位(wei)：高速主(zhu)(zhu)軸(zhou)(zhou)(zhou)采(cai)用角接觸球軸(zhou)(zhou)(zhou)承(cheng)（如配對的(de)(de) 7000 系列），極限(xian)轉(zhuan)速可(ke)達 40000r/min；中速重載(zai)主(zhu)(zhu)軸(zhou)(zhou)(zhou)采(cai)用圓錐滾子軸(zhou)(zhou)(zhou)承(cheng)，能(neng)承(cheng)受較大徑向(xiang)(xiang)和(he)軸(zhou)(zhou)(zhou)向(xiang)(xiang)載(zai)荷；高精度主(zhu)(zhu)軸(zhou)(zhou)(zhou)采(cai)用陶(tao)瓷(ci)混合(he)軸(zhou)(zhou)(zhou)承(cheng)（鋼外圈 + 陶(tao)瓷(ci)球），摩擦系數(shu)低(di)且熱膨脹小。在精密鏜孔(kong)加工中，主(zhu)(zhu)軸(zhou)(zhou)(zhou)軸(zhou)(zhou)(zhou)承(cheng)的(de)(de)徑向(xiang)(xiang)跳動≤0.0005mm，可(ke)保證孔(kong)的(de)(de)圓度誤差≤0.001mm。軸(zhou)(zhou)(zhou)承(cheng)預(yu)(yu)(yu)緊(jin)方式有定(ding)壓(ya)預(yu)(yu)(yu)緊(jin)和(he)定(ding)位(wei)預(yu)(yu)(yu)緊(jin)兩種，定(ding)壓(ya)預(yu)(yu)(yu)緊(jin)適(shi)合(he)高速旋轉(zhuan)（通過(guo)(guo)彈簧保持(chi)預(yu)(yu)(yu)緊(jin)力），定(ding)位(wei)預(yu)(yu)(yu)緊(jin)適(shi)合(he)高精度加工（通過(guo)(guo)墊片控制預(yu)(yu)(yu)緊(jin)量(liang)）。定(ding)期(qi)潤滑（油脂或油氣）可(ke)使軸(zhou)(zhou)(zhou)承(cheng)壽命達 10000 小時以上。小型加工中心，占地小，適(shi)合(he)小批(pi)量(liang)零件加工。汕頭(tou)工業加工中心銷售廠(chang)

立式加(jia)工(gong)中心的刀具垂(chui)直向(xiang)下，適合平面加(jia)工(gong)。汕頭工(gong)業加(jia)工(gong)中心銷售廠(chang)

五(wu)軸(zhou)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心(xin)是復(fu)雜曲面零件(jian)(jian)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de) “利(li)器”，其能夠同時控制五(wu)個坐標軸(zhou)聯動(dong)，突(tu)破了傳統加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)設(she)備(bei)的(de)(de)運動(dong)限制。某五(wu)軸(zhou)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心(xin)采用(yong)搖籃式工(gong)(gong)(gong)(gong)(gong)作(zuo)臺結構(gou)，A 軸(zhou)旋轉范圍 - 120° 至 + 30°，C 軸(zhou) 360° 無限旋轉，可(ke)實現工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)多角度加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)。設(she)備(bei)的(de)(de)主軸(zhou)采用(yong)電主軸(zhou)設(she)計，**高轉速(su)(su)(su) 24000rpm，在加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)鋁合金(jin)葉(xie)輪時，可(ke)使(shi)用(yong) φ10mm 整體硬質合金(jin)球頭銑刀進(jin)行(xing)(xing)高速(su)(su)(su)仿(fang)形加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)，進(jin)給(gei)速(su)(su)(su)度達 5000mm/min，葉(xie)片表面粗糙度可(ke)達 Ra0.4μm。該(gai)設(she)備(bei)配備(bei)雷尼紹工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)測頭和刀具(ju)測頭，可(ke)在加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)過程(cheng)中自動(dong)進(jin)行(xing)(xing)精度補償，將工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)尺(chi)寸誤(wu)差控制在 ±0.005mm 以(yi)內。在模(mo)(mo)具(ju)行(xing)(xing)業，五(wu)軸(zhou)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心(xin)可(ke)一(yi)次性完成復(fu)雜型腔的(de)(de)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)，省(sheng)去(qu)多次裝夾的(de)(de)麻煩，如汽車覆蓋件(jian)(jian)模(mo)(mo)具(ju)的(de)(de)拉(la)延筋、凸凹模(mo)(mo)等關(guan)鍵部位，通過五(wu)軸(zhou)聯動(dong)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)能保證(zheng)其型面的(de)(de)連續平(ping)滑(hua)過渡，提高模(mo)(mo)具(ju)的(de)(de)使(shi)用(yong)壽(shou)命。汕頭工(gong)(gong)(gong)(gong)(gong)業加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心(xin)銷售廠