2025-09-14 03:27:53
骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)油(you)封(feng)(feng)(feng)(feng)作為(wei)機(ji)械(xie)密(mi)(mi)封(feng)(feng)(feng)(feng)領(ling)域的(de)(de)(de)(de)關鍵(jian)部件,其結(jie)構(gou)設(she)計直接影(ying)響密(mi)(mi)封(feng)(feng)(feng)(feng)效果與(yu)使(shi)用壽(shou)命。典型的(de)(de)(de)(de)骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)油(you)封(feng)(feng)(feng)(feng)由金屬骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)、彈(dan)性(xing)密(mi)(mi)封(feng)(feng)(feng)(feng)體和(he)自緊(jin)彈(dan)簧三(san)部分組成(cheng),金屬骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)提供(gong)剛性(xing)支撐(cheng),防止密(mi)(mi)封(feng)(feng)(feng)(feng)件在(zai)(zai)壓(ya)(ya)力(li)作用下變形(xing),而(er)橡(xiang)(xiang)膠(jiao)材質的(de)(de)(de)(de)密(mi)(mi)封(feng)(feng)(feng)(feng)體則通過(guo)與(yu)軸表面的(de)(de)(de)(de)緊(jin)密(mi)(mi)貼(tie)合(he)形(xing)成(cheng)密(mi)(mi)封(feng)(feng)(feng)(feng)界面,自緊(jin)彈(dan)簧則通過(guo)持續的(de)(de)(de)(de)徑向(xiang)力(li)補償密(mi)(mi)封(feng)(feng)(feng)(feng)件的(de)(de)(de)(de)磨(mo)損(sun),確(que)保(bao)(bao)長期(qi)密(mi)(mi)封(feng)(feng)(feng)(feng)性(xing)能。這種復合(he)結(jie)構(gou)設(she)計使(shi)骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)油(you)封(feng)(feng)(feng)(feng)能夠(gou)適應不(bu)同工(gong)(gong)況(kuang)下的(de)(de)(de)(de)旋轉(zhuan)軸密(mi)(mi)封(feng)(feng)(feng)(feng)需求,無(wu)論是(shi)高(gao)速旋轉(zhuan)的(de)(de)(de)(de)電機(ji)軸,還(huan)是(shi)承受一定(ding)軸向(xiang)竄動的(de)(de)(de)(de)液壓(ya)(ya)泵軸,都能保(bao)(bao)持穩定(ding)的(de)(de)(de)(de)密(mi)(mi)封(feng)(feng)(feng)(feng)效果。在(zai)(zai)制(zhi)造(zao)過(guo)程(cheng)中,金屬骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)的(de)(de)(de)(de)沖壓(ya)(ya)精度與(yu)橡(xiang)(xiang)膠(jiao)的(de)(de)(de)(de)硫化工(gong)(gong)藝需嚴格匹配,避(bi)免因結(jie)合(he)處(chu)出現氣泡(pao)或脫(tuo)層導(dao)致密(mi)(mi)封(feng)(feng)(feng)(feng)失效,這也是(shi)質優骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)油(you)封(feng)(feng)(feng)(feng)與(yu)普通產(chan)品在(zai)(zai)性(xing)能上產(chan)生差異的(de)(de)(de)(de)重心原因。耐(nai)化學(xue)腐蝕的(de)(de)(de)(de)骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)油(you)封(feng)(feng)(feng)(feng),在(zai)(zai)接觸(chu)酸堿(jian)溶液時體積變化率可控制(zhi)在(zai)(zai) 3% 內。天津耐(nai)磨(mo)骨(gu)(gu)(gu)(gu)(gu)架(jia)(jia)油(you)封(feng)(feng)(feng)(feng)
骨架油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)與(yu)(yu)密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)(qiang)(qiang)的(de)(de)(de)(de)配(pei)合要(yao)求(qiu)雖不像與(yu)(yu)軸的(de)(de)(de)(de)配(pei)合那(nei)樣嚴格(ge),但合理的(de)(de)(de)(de)參(can)數設置(zhi)仍能(neng)提升密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)系(xi)統穩(wen)(wen)定(ding)性。密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)(qiang)(qiang)的(de)(de)(de)(de)內(nei)徑公差推薦采用(yong) H8 或 H9 級別(bie),確保油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)外(wai)(wai)(wai)(wai)圈(quan)與(yu)(yu)腔(qiang)(qiang)(qiang)體(ti)(ti)(ti)內(nei)壁(bi)的(de)(de)(de)(de)配(pei)合過(guo)(guo)盈(ying)量在(zai) 0.1-0.3mm 之間,過(guo)(guo)盈(ying)量過(guo)(guo)小(xiao)易導致油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)在(zai)壓(ya)力(li)作(zuo)用(yong)下發生(sheng)位移,過(guo)(guo)盈(ying)量過(guo)(guo)大(da)(da)則會使油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)外(wai)(wai)(wai)(wai)圈(quan)產(chan)生(sheng)變形,影響密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)唇口的(de)(de)(de)(de)壓(ya)力(li)分布。密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)(qiang)(qiang)的(de)(de)(de)(de)深度應(ying)略大(da)(da)于油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)高度,通常預留 0.5-1mm 的(de)(de)(de)(de)間隙,避免油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)安裝(zhuang)過(guo)(guo)緊導致唇口受力(li)異常。腔(qiang)(qiang)(qiang)體(ti)(ti)(ti)內(nei)壁(bi)的(de)(de)(de)(de)表面粗糙度需控制在(zai) Ra 3.2μm 以下,過(guo)(guo)于粗糙會增加油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)外(wai)(wai)(wai)(wai)圈(quan)的(de)(de)(de)(de)安裝(zhuang)阻(zu)力(li),甚至(zhi)劃傷橡(xiang)膠(jiao)(jiao)表面,同時也不利于防(fang)止(zhi)(zhi)外(wai)(wai)(wai)(wai)界灰塵從(cong)外(wai)(wai)(wai)(wai)圈(quan)與(yu)(yu)腔(qiang)(qiang)(qiang)壁(bi)的(de)(de)(de)(de)間隙侵(qin)入。此外(wai)(wai)(wai)(wai),密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)(qiang)(qiang)的(de)(de)(de)(de)端口處需有平緩的(de)(de)(de)(de)過(guo)(guo)渡圓角(jiao),防(fang)止(zhi)(zhi)安裝(zhuang)時油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)外(wai)(wai)(wai)(wai)圈(quan)被銳(rui)邊(bian)割傷,這(zhe)些與(yu)(yu)密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)(qiang)(qiang)的(de)(de)(de)(de)配(pei)合細節(jie)雖不直接(jie)參(can)與(yu)(yu)密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng),卻能(neng)為油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)提供穩(wen)(wen)定(ding)的(de)(de)(de)(de)工作(zuo)環(huan)境。?上海(hai)橡(xiang)膠(jiao)(jiao)骨架油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)生(sheng)產(chan)廠家骨架油(you)(you)(you)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)的(de)(de)(de)(de)金(jin)屬骨架若出現銹蝕,會逐漸影響橡(xiang)膠(jiao)(jiao)體(ti)(ti)(ti)的(de)(de)(de)(de)密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)(feng)(feng)穩(wen)(wen)定(ding)性。
骨(gu)架油(you)封(feng)(feng)的(de)密(mi)封(feng)(feng)原(yuan)理(li)基于(yu) “流體動(dong)壓(ya)密(mi)封(feng)(feng)” 與(yu) “接觸(chu)式密(mi)封(feng)(feng)” 的(de)結合,當(dang)(dang)軸旋轉時(shi),密(mi)封(feng)(feng)唇口與(yu)軸表面之(zhi)間會形(xing)成一層極薄的(de)油(you)膜,這層油(you)膜既起到潤滑作用,減(jian)少密(mi)封(feng)(feng)件磨損(sun)(sun),又能依靠油(you)膜的(de)表面張力阻止介質(zhi)泄(xie)漏。自緊(jin)彈簧的(de)存在則(ze)確(que)保(bao)了密(mi)封(feng)(feng)唇口始終與(yu)軸表面保(bao)持(chi)適(shi)當(dang)(dang)的(de)接觸(chu)壓(ya)力,當(dang)(dang)密(mi)封(feng)(feng)唇口因長(chang)期(qi)使用出現微量磨損(sun)(sun)時(shi),彈簧的(de)預緊(jin)力會推動(dong)密(mi)封(feng)(feng)體向(xiang)軸中心(xin)移動(dong),補償磨損(sun)(sun)量,維持(chi)密(mi)封(feng)(feng)性能。此(ci)外(wai),密(mi)封(feng)(feng)唇口的(de)形(xing)狀(zhuang)設計(ji)也至關(guan)重(zhong)要,常見的(de)尖唇結構能減(jian)少與(yu)軸的(de)接觸(chu)面積(ji),降低(di)摩擦系數,適(shi)合高速(su)(su)旋轉場合,而寬(kuan)唇結構則(ze)通過增大接觸(chu)面積(ji)提高密(mi)封(feng)(feng)可(ke)靠性,多用于(yu)低(di)速(su)(su)重(zhong)載工(gong)況。這種(zhong)動(dong)態密(mi)封(feng)(feng)機制使骨(gu)架油(you)封(feng)(feng)在旋轉軸密(mi)封(feng)(feng)中展現出不(bu)可(ke)替代的(de)優勢(shi),成為機械系統防(fang)止潤滑油(you)泄(xie)漏和外(wai)界污染物侵入的(de)頭位道防(fang)線。?
與(yu)(yu)其(qi)(qi)他密封(feng)(feng)件(jian)相(xiang)比(bi)(bi),骨(gu)(gu)架油(you)(you)(you)封(feng)(feng)在(zai)旋(xuan)(xuan)轉軸密封(feng)(feng)中(zhong)(zhong)(zhong)(zhong)具(ju)有(you)獨特優勢,同時也存在(zai)一定局限(xian)性。相(xiang)較(jiao)(jiao)于(yu)機械(xie)(xie)(xie)密封(feng)(feng),骨(gu)(gu)架油(you)(you)(you)封(feng)(feng)結構簡單(dan)、成本低(di)廉,無需復雜的(de)(de)(de)(de)冷卻系(xi)(xi)統,適(shi)合(he)(he)中(zhong)(zhong)(zhong)(zhong)低(di)壓場合(he)(he)的(de)(de)(de)(de)批量應用,但在(zai)高壓或高真空環境(jing)下,機械(xie)(xie)(xie)密封(feng)(feng)的(de)(de)(de)(de)性能(neng)更為穩定。與(yu)(yu) O 型圈相(xiang)比(bi)(bi),骨(gu)(gu)架油(you)(you)(you)封(feng)(feng)通過自緊彈簧實現了(le)動態密封(feng)(feng)補償,能(neng)適(shi)應軸的(de)(de)(de)(de)旋(xuan)(xuan)轉運(yun)動,而(er)(er) O 型圈更適(shi)合(he)(he)靜(jing)態密封(feng)(feng)或低(di)速往(wang)復運(yun)動密封(feng)(feng)。在(zai)與(yu)(yu)組合(he)(he)密封(feng)(feng)件(jian)的(de)(de)(de)(de)對比(bi)(bi)中(zhong)(zhong)(zhong)(zhong),骨(gu)(gu)架油(you)(you)(you)封(feng)(feng)的(de)(de)(de)(de)單(dan)唇口設(she)計使其(qi)(qi)在(zai)結構緊湊性上(shang)更具(ju)優勢,尤其(qi)(qi)適(shi)用于(yu)空間受限(xian)的(de)(de)(de)(de)小(xiao)型電(dian)機或泵(beng)類設(she)備,但組合(he)(he)密封(feng)(feng)件(jian)的(de)(de)(de)(de)多唇口結構在(zai)防(fang)(fang)污性能(neng)上(shang)更勝一籌(chou),適(shi)合(he)(he)粉塵(chen)較(jiao)(jiao)多的(de)(de)(de)(de)環境(jing)。了(le)解(jie)這(zhe)些(xie)差異有(you)助(zhu)于(yu)根據具(ju)體工況選(xuan)擇非常適(shi)合(he)(he)的(de)(de)(de)(de)密封(feng)(feng)方案,例(li)如(ru)在(zai)空間狹小(xiao)的(de)(de)(de)(de)齒輪箱中(zhong)(zhong)(zhong)(zhong)優先(xian)選(xuan)用骨(gu)(gu)架油(you)(you)(you)封(feng)(feng),而(er)(er)在(zai)多粉塵(chen)的(de)(de)(de)(de)礦山機械(xie)(xie)(xie)軸系(xi)(xi)密封(feng)(feng)中(zhong)(zhong)(zhong)(zhong),則(ze)可采用骨(gu)(gu)架油(you)(you)(you)封(feng)(feng)與(yu)(yu)防(fang)(fang)塵(chen)圈的(de)(de)(de)(de)組合(he)(he)形式。?雙唇骨(gu)(gu)架油(you)(you)(you)封(feng)(feng)增加(jia)防(fang)(fang)塵(chen)唇,有(you)效阻(zu)擋外(wai)界雜質,保護內部潤滑(hua)系(xi)(xi)統。
鑒別骨(gu)(gu)架(jia)油(you)(you)(you)封(feng)(feng)(feng)(feng)是(shi)否老化(hua)(hua)(hua)是(shi)設備(bei)(bei)維護中的(de)(de)重要環節,及時(shi)發現(xian)(xian)老化(hua)(hua)(hua)跡(ji)象能(neng)(neng)避(bi)免因油(you)(you)(you)封(feng)(feng)(feng)(feng)失效(xiao)導致的(de)(de)設備(bei)(bei)故障(zhang)。外(wai)(wai)觀(guan)鑒別是(shi)非常(chang)(chang)直接(jie)的(de)(de)方(fang)(fang)法(fa)(fa),老化(hua)(hua)(hua)的(de)(de)油(you)(you)(you)封(feng)(feng)(feng)(feng)橡(xiang)(xiang)(xiang)(xiang)膠表面會失去光澤,出(chu)現(xian)(xian)龜裂、變(bian)硬(ying)(ying)或發粘現(xian)(xian)象,用(yong)手指按壓時(shi),彈(dan)性(xing)明(ming)(ming)顯下降,無法(fa)(fa)迅速恢復(fu)原狀,而完好(hao)的(de)(de)油(you)(you)(you)封(feng)(feng)(feng)(feng)表面光滑,彈(dan)性(xing)良好(hao)。測(ce)量(liang)尺寸變(bian)化(hua)(hua)(hua)也(ye)能(neng)(neng)判(pan)斷老化(hua)(hua)(hua)程(cheng)度(du),老化(hua)(hua)(hua)后(hou)的(de)(de)橡(xiang)(xiang)(xiang)(xiang)膠可能(neng)(neng)出(chu)現(xian)(xian)收(shou)縮或膨脹,與(yu)新油(you)(you)(you)封(feng)(feng)(feng)(feng)相比,內(nei)徑(jing)(jing)或外(wai)(wai)徑(jing)(jing)的(de)(de)變(bian)化(hua)(hua)(hua)率超過 5% 時(shi),說明(ming)(ming)油(you)(you)(you)封(feng)(feng)(feng)(feng)已不(bu)適合(he)繼續使用(yong)。硬(ying)(ying)度(du)測(ce)試(shi)是(shi)更精確的(de)(de)方(fang)(fang)法(fa)(fa),使用(yong) Shore A 硬(ying)(ying)度(du)計測(ce)量(liang)密封(feng)(feng)(feng)(feng)唇(chun)(chun)口(kou)的(de)(de)硬(ying)(ying)度(du),若硬(ying)(ying)度(du)較初始值(zhi)變(bian)化(hua)(hua)(hua)超過 ±15 度(du),表明(ming)(ming)橡(xiang)(xiang)(xiang)(xiang)膠已發生明(ming)(ming)顯老化(hua)(hua)(hua)。此外(wai)(wai),還(huan)可通過彎折試(shi)驗判(pan)斷,將油(you)(you)(you)封(feng)(feng)(feng)(feng)輕輕彎折,老化(hua)(hua)(hua)的(de)(de)橡(xiang)(xiang)(xiang)(xiang)膠會出(chu)現(xian)(xian)裂紋,而正常(chang)(chang)的(de)(de)橡(xiang)(xiang)(xiang)(xiang)膠則能(neng)(neng)保持良好(hao)的(de)(de)柔韌性(xing),這(zhe)些鑒別方(fang)(fang)法(fa)(fa)簡單易行,有助(zhu)于維護人(ren)員快速判(pan)斷油(you)(you)(you)封(feng)(feng)(feng)(feng)狀態,及時(shi)更換老化(hua)(hua)(hua)產品。?骨(gu)(gu)架(jia)油(you)(you)(you)封(feng)(feng)(feng)(feng)的(de)(de)自緊彈(dan)簧(huang)彈(dan)力衰(shuai)減,會導致唇(chun)(chun)口(kou)壓力不(bu)足出(chu)現(xian)(xian)泄(xie)漏。廣西防(fang)塵骨(gu)(gu)架(jia)油(you)(you)(you)封(feng)(feng)(feng)(feng)
骨架(jia)油(you)封的(de)唇口角度(du)設(she)計為 70 度(du)左右,能在(zai)多(duo)數工況下形成很(hen)好的(de)密封。天津(jin)耐磨骨架(jia)油(you)封
硅膠(jiao)骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)是油(you)封(feng)(feng)(feng)(feng)的典型代(dai)替,一(yi)般說(shuo)的油(you)封(feng)(feng)(feng)(feng)即指(zhi)的是骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)。油(you)封(feng)(feng)(feng)(feng)的作用(yong)一(yi)般就(jiu)是將傳動部(bu)(bu)件(jian)中需(xu)要潤滑(hua)的部(bu)(bu)件(jian)與(yu)出力部(bu)(bu)件(jian)隔離,不至于(yu)(yu)讓潤滑(hua)油(you)滲漏。骨(gu)架(jia)(jia)(jia)(jia)就(jiu)如同混凝土構件(jian)里面(mian)的鋼筋,起(qi)到(dao)加(jia)強的作用(yong),并使油(you)封(feng)(feng)(feng)(feng)能保持形(xing)狀及張力。按結構形(xing)式可分(fen)單(dan)唇骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)和雙唇骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)。雙唇骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)的副唇起(qi)防(fang)塵(chen)作用(yong),防(fang)止(zhi)外界的灰塵(chen),雜質等進入機器(qi)內部(bu)(bu)。按骨(gu)架(jia)(jia)(jia)(jia)型式可分(fen)為內包骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng),外露骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)和裝配式油(you)封(feng)(feng)(feng)(feng)。按工作條件(jian)可分(fen)為旋轉骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)和往返式骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)。用(yong)于(yu)(yu)汽油(you)發動機曲軸,柴(chai)油(you)發動機曲軸,變速箱,差速器(qi),減(jian)震(zhen)器(qi),發動機,車橋等部(bu)(bu)位(wei)。天津耐磨骨(gu)架(jia)(jia)(jia)(jia)油(you)封(feng)(feng)(feng)(feng)